DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors

Abstract

Gasoline direct injection (GDI) sprays are complex multiphase flows. When compared to multi-hole diesel sprays, the plumes are closely spaced, and the sprays are more likely to interact. The effects of multi-jet interaction on entrainment and spray targeting can be influenced by small variations in the mass fluxes from the holes, which in turn depend on transients in the needle movement and small-scale details of the internal geometry. In this paper, we present a comprehensive overview of a multi-institutional effort to experimentally characterize the internal geometry and near-nozzle flow of the Engine Combustion Network (ECN) Spray G gasoline injector. In order to develop a complete picture of the near-nozzle flow, a standardized setup was shared between facilities. A wide range of techniques were employed, including both X-ray and visible-light diagnostics. The novel aspects of this work include both new experimental measurements, and a comparison of the results across different techniques and facilities. The breadth and depth of the data reveal phenomena which were not apparent from analysis of the individual data sets. We show that plume-to-plume variations in the mass fluxes from the holes can cause large-scale asymmetries in the entrainment field and spray structure. Both internal flow transients andmore » small-scale geometric features can have an effect on the external flow. The sharp turning angle of the flow into the holes also causes an inward vectoring of the plumes relative to the hole drill angle, which increases with time due to entrainment of gas into a low-pressure region between the plumes. In conclusion, these factors increase the likelihood of spray collapse with longer injection durations.« less

Authors:
 [1];  [2];  [1];  [1];  [1];  [1];  [3];  [3];  [4];  [4];  [5];  [5];  [6];  [7];  [8];  [8];  [8]
  1. Argonne National Lab. (ANL), Argonne, IL (United States)
  2. (Australia)
  3. Univ. Politecnica de Valencia, Valencia (Spain)
  4. Institut Carnot IFPEN Transports Energie, Rueil-Malmaison (France)
  5. General Motors Research & Development, Warren, MI (United States)
  6. Delhi Powertrain Systems
  7. Univ. of Massachusetts, Amherst, MA (United States)
  8. Sandia National Lab. (SNL-CA), Livermore, CA (United States)
Publication Date:
Research Org.:
Argonne National Laboratory (ANL), Argonne, IL (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Vehicle Technologies Office (EE-3V); USDOE National Nuclear Security Administration (NNSA); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
OSTI Identifier:
1392620
Alternate Identifier(s):
OSTI ID: 1698121
Grant/Contract Number:  
AC02-06CH11357; NA-0003525
Resource Type:
Accepted Manuscript
Journal Name:
Experimental Thermal and Fluid Science
Additional Journal Information:
Journal Volume: 88; Journal Issue: C; Journal ID: ISSN 0894-1777
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
33 ADVANCED PROPULSION SYSTEMS; 42 ENGINEERING

Citation Formats

Duke, Daniel J., Monash Univ., Kastengren, Alan L., Matusik, Katarzyna E., Swantek, Andrew B., Powell, Christopher F., Payri, Raul, Vaquerizo, Daniel, Itani, Lama, Bruneaux, Gilles, Grover, Jr., Ronald O., Parrish, Scott, Markle, Lee, Schmidt, David, Manin, Julien, Skeen, Scott A., and Pickett, Lyle M. Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors. United States: N. p., 2017. Web. doi:10.1016/j.expthermflusci.2017.07.015.
Duke, Daniel J., Monash Univ., Kastengren, Alan L., Matusik, Katarzyna E., Swantek, Andrew B., Powell, Christopher F., Payri, Raul, Vaquerizo, Daniel, Itani, Lama, Bruneaux, Gilles, Grover, Jr., Ronald O., Parrish, Scott, Markle, Lee, Schmidt, David, Manin, Julien, Skeen, Scott A., & Pickett, Lyle M. Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors. United States. https://doi.org/10.1016/j.expthermflusci.2017.07.015
Duke, Daniel J., Monash Univ., Kastengren, Alan L., Matusik, Katarzyna E., Swantek, Andrew B., Powell, Christopher F., Payri, Raul, Vaquerizo, Daniel, Itani, Lama, Bruneaux, Gilles, Grover, Jr., Ronald O., Parrish, Scott, Markle, Lee, Schmidt, David, Manin, Julien, Skeen, Scott A., and Pickett, Lyle M. Tue . "Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors". United States. https://doi.org/10.1016/j.expthermflusci.2017.07.015. https://www.osti.gov/servlets/purl/1392620.
@article{osti_1392620,
title = {Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors},
author = {Duke, Daniel J. and Monash Univ. and Kastengren, Alan L. and Matusik, Katarzyna E. and Swantek, Andrew B. and Powell, Christopher F. and Payri, Raul and Vaquerizo, Daniel and Itani, Lama and Bruneaux, Gilles and Grover, Jr., Ronald O. and Parrish, Scott and Markle, Lee and Schmidt, David and Manin, Julien and Skeen, Scott A. and Pickett, Lyle M.},
abstractNote = {Gasoline direct injection (GDI) sprays are complex multiphase flows. When compared to multi-hole diesel sprays, the plumes are closely spaced, and the sprays are more likely to interact. The effects of multi-jet interaction on entrainment and spray targeting can be influenced by small variations in the mass fluxes from the holes, which in turn depend on transients in the needle movement and small-scale details of the internal geometry. In this paper, we present a comprehensive overview of a multi-institutional effort to experimentally characterize the internal geometry and near-nozzle flow of the Engine Combustion Network (ECN) Spray G gasoline injector. In order to develop a complete picture of the near-nozzle flow, a standardized setup was shared between facilities. A wide range of techniques were employed, including both X-ray and visible-light diagnostics. The novel aspects of this work include both new experimental measurements, and a comparison of the results across different techniques and facilities. The breadth and depth of the data reveal phenomena which were not apparent from analysis of the individual data sets. We show that plume-to-plume variations in the mass fluxes from the holes can cause large-scale asymmetries in the entrainment field and spray structure. Both internal flow transients and small-scale geometric features can have an effect on the external flow. The sharp turning angle of the flow into the holes also causes an inward vectoring of the plumes relative to the hole drill angle, which increases with time due to entrainment of gas into a low-pressure region between the plumes. In conclusion, these factors increase the likelihood of spray collapse with longer injection durations.},
doi = {10.1016/j.expthermflusci.2017.07.015},
journal = {Experimental Thermal and Fluid Science},
number = C,
volume = 88,
place = {United States},
year = {Tue Jul 25 00:00:00 EDT 2017},
month = {Tue Jul 25 00:00:00 EDT 2017}
}

Journal Article:

Citation Metrics:
Cited by: 43 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

GDi Nozzle Parameter Studies Using LES and Spray Imaging Methods
conference, April 2014

  • Shost, Mark A.; Lai, Ming-Chia; Befrui, Bizhan
  • SAE 2014 World Congress & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2014-01-1434

Spray atomization characteristics of a GDI injector equipped with a group-hole nozzle
journal, December 2014


Fragmentation and coalescence dynamics in multiphase flows
journal, April 1993


Investigations on Gasoline Spray Propagation Behaviour Characteristic for Multihole Injectors
conference, October 2014

  • Krämer, Martin; Kull, Eberhard; Heldmann, Markus
  • SAE 2014 International Powertrain, Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2014-01-2732

ECN Spray G external spray visualization and spray collapse description through penetration and morphology analysis
journal, February 2017


An Analysis of Ambient Air Entrainment into Split Injection D.I. Gasoline Spray by LIF-PIV Technique
conference, October 2002

  • Lee, Jeekuen; Nishida, Keiya; Yamakawa, Masahisa
  • SAE Powertrain & Fluid Systems Conference & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2002-01-2662

A New Application of the Particle Image Velocimetry (PIV) to the Air Entrainment in Gasoline Direct Injection Sprays
conference, June 2004

  • Arbeau, A.; Bazile, R.; Charnay, G.
  • 2004 SAE Fuels & Lubricants Meeting & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2004-01-1948

Temporal investigations of transient fuel spray characteristics from a multi-hole injector using dimensionless analysis
journal, September 2015


Cavitation, primary break-up and flash boiling of gasoline, iso-octane and n-pentane with a real-size optical direct-injection nozzle
journal, September 2010


A Visualization of Spray of Gasoline Injection
conference, September 1990

  • Furuyama, Mikio
  • International Off-Highway & Powerplant Congress & Exposition, SAE Technical Paper Series
  • DOI: 10.4271/901606

High-speed imaging for direct-injection gasoline engine research and development
journal, May 2010


Momentum Flux Measurements on an ECN GDi Injector
conference, September 2015

  • Payri, R.; Gimeno, J.; Marti-Aldaravi, Pedro
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2015-01-1893

Spray characteristics of a gasoline direct injector injector with short durations of injection
journal, October 2001


Temporal Analysis of the Fuel Breakup and Atomisation in the Near Nozzle Region of a GDI Injector
conference, May 2003

  • Wigley, G.; Goodwin, M. S.; Pitcher, G.
  • 2003 JSAE/SAE International Spring Fuels and Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2003-01-1800

Spray Structure Generated by Multi-Hole Injectors for Gasoline Direct-Injection Engines
conference, April 2007

  • Mitroglou, N.; Nouri, J. M.; Yan, Y.
  • SAE World Congress & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2007-01-1417

Quantitative mixing measurements and stochastic variability of a vaporizing gasoline direct-injection spray
journal, May 2014

  • Blessinger, Matthew; Manin, Julien; Skeen, Scott A.
  • International Journal of Engine Research, Vol. 16, Issue 2
  • DOI: 10.1177/1468087414531971

Experimental Characterization of DI Gasoline Injection Processes
conference, September 2015

  • Manin, Julien; Jung, Yongjin; Skeen, Scott A.
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2015-01-1894

3-D PIV Analysis of Structural Behavior of D.I. Gasoline Spray
conference, September 2001

  • Yamakawa, Masahisa; Isshiki, Seiji; Lee, Jeekuen
  • SAE International Fall Fuels & Lubricants Meeting & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2001-01-3669

Spray analysis of a gasoline direct injector by means of two-phase PIV
journal, May 2002


Quantitative Measurement of Liquid and Vapor Phase Concentration Distributions in a D.I. Gasoline Spray by the Laser Absorption Scattering (LAS) Technique
conference, May 2002

  • Yamakawa, Masahisa; Takaki, Daisuke; Li, Tie
  • Spring Fuels & Lubricants Meeting & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2002-01-1644

Quantification of Fuel Concentrations and Estimation of Liquid/Vapor Ratios in Direct Injection Gasoline Sprays by Laser-Induced Fluorescence
conference, March 2001

  • Le Coz, Jean-François; Hermant, Laurent
  • SAE 2001 World Congress, SAE Technical Paper Series
  • DOI: 10.4271/2001-01-0916

Gasoline Injection and Spray Combustion in a Cell with Conditions Typical of Direct Injection Engines
conference, October 2003

  • Le Coz, Jean-Francois; Lemenand, Christine; Bruneaux, Gilles
  • SAE Powertrain & Fluid Systems Conference & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2003-01-3108

Experimental investigation of direct injection charge cooling in optical GDI engine using tracer-based PLIF technique
journal, November 2014


3D analysis of vapor and liquid phase of GDI injectors using laser induced exciplex fluorescence tomography in a high pressure/high temperature spray chamber
conference, July 2007

  • Rogler, Philipp; Grzeszik, Roman; Arndt, Stefan
  • JSAE/SAE International Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2007-01-1827

A High Power, High Resolution LDA/PDA System Applied to Gasoline Direct Injection Sprays
journal, May 1999


Droplets Size and Velocity in a GDI Spray by PDA and Laser Light Extinction Techniques
conference, September 2001

  • S., Alfuso; L., Allocca; F. E., Corcione
  • 2001 Internal Combustion Engines, SAE Technical Paper Series
  • DOI: 10.4271/2001-24-0047

Imaging and PDA analysis of a GDI spray in the near-nozzle region
journal, April 2004


Spray Characteristics of a Multi-hole Injector for Direct-Injection Gasoline Engines
journal, June 2006

  • Mitroglou, N.; Nouri, J. M.; Gavaises, M.
  • International Journal of Engine Research, Vol. 7, Issue 3
  • DOI: 10.1243/146808705X62922

Mechanisms of spray formation and combustion from a multi-hole injector with E85 and gasoline
journal, April 2010


Droplet dynamics of DI spray from sub-atmospheric to elevated ambient pressure
journal, September 2016


Characterization of Internal flow and Spray of Multihole DI Gasoline Spray using X-ray Imaging and CFD
conference, August 2011

  • Lai, Ming-Chia; Zheng, Yi; Shost, Mark
  • SAE International Powertrains, Fuels and Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2011-01-1881

Tomography of a GDI Spray by PolyCO Based X-Ray Technique
conference, September 2013

  • Allocca, Luigi; Dabagov, Sultan; Hampai, Dariush
  • 11th International Conference on Engines & Vehicles, SAE Technical Paper Series
  • DOI: 10.4271/2013-24-0040

GDI spray structure analysis by polycapillary X-ray μ -tomography
journal, April 2015


Synchrotron X-ray techniques for fluid dynamics
journal, February 2014


Time-Resolved X-Ray Radiography of Sprays from Engine Combustion Network Spray a Diesel Injectors
journal, January 2014


Linking instantaneous rate of injection to X-ray needle lift measurements for a direct-acting piezoelectric injector
journal, March 2016


Quantification of Shot-to-Shot Variation in Single Hole Diesel Injectors
journal, April 2015

  • Swantek, Andrew; Kastengren, Alan; Duke, Daniel
  • SAE International Journal of Fuels and Lubricants, Vol. 8, Issue 1
  • DOI: 10.4271/2015-01-0936

Engine Combustion Network (Ecn): Measurements of Nozzle Geometry and Hydraulic Behavior
journal, January 2012


CFD Modelling of Gasoline Sprays
conference, September 2005

  • Lucchini, Tommaso; D'Errico, Gianluca; Nordin, Niklas
  • 7th International Conference on Engines for Automobile, SAE Technical Paper Series
  • DOI: 10.4271/2005-24-086

GDI Multi-Hole Injector Internal Flow and Spray Analysis
conference, April 2011

  • Befrui, Bizhan; Corbinelli, Giovanni; D'Onofrio, Mario
  • SAE 2011 World Congress & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2011-01-1211

Modeling of Internal and Near-Nozzle Flow for a GDI Fuel Injector
conference, January 2016

  • Saha, Kaushik; Som, Sibendu; Battistoni, Michele
  • ASME 2015 Internal Combustion Engine Division Fall Technical Conference, Volume 2: Emissions Control Systems; Instrumentation, Controls, and Hybrids; Numerical Simulation; Engine Design and Mechanical Development
  • DOI: 10.1115/ICEF2015-1112

Internal and Near-Nozzle Flow in a Multi-Hole Gasoline Injector Under Flashing and Non-Flashing Conditions
conference, April 2015

  • Moulai, Maryam; Grover, Ronald; Parrish, Scott
  • SAE 2015 World Congress & Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2015-01-0944

High-resolution large eddy simulations of cavitating gasoline–ethanol blends
journal, October 2013

  • Duke, Daniel J.; Schmidt, David P.; Neroorkar, Kshitij
  • International Journal of Engine Research, Vol. 14, Issue 6
  • DOI: 10.1177/1468087413501824

String flash-boiling in gasoline direct injection simulations with transient needle motion
journal, December 2016


INTERNAL FLOW CHARACTERIZATION ON AN ECN GDi INJECTOR
journal, January 2016


Gasoline Fuel Injector Spray Measurement and Characterization - A New SAE J2715 Recommended Practice
journal, April 2008

  • Hung, David L. S.; Harrington, David L.; Gandhi, Anand H.
  • SAE International Journal of Fuels and Lubricants, Vol. 1, Issue 1
  • DOI: 10.4271/2008-01-1068

The 7BM beamline at the APS: a facility for time-resolved fluid dynamics measurements
journal, May 2012

  • Kastengren, Alan; Powell, Christopher F.; Arms, Dohn
  • Journal of Synchrotron Radiation, Vol. 19, Issue 4
  • DOI: 10.1107/S0909049512016883

TomoPy: a framework for the analysis of synchrotron tomographic data
journal, August 2014

  • Gürsoy, Dogˇa; De Carlo, Francesco; Xiao, Xianghui
  • Journal of Synchrotron Radiation, Vol. 21, Issue 5
  • DOI: 10.1107/S1600577514013939

Chambolle's Projection Algorithm for Total Variation Denoising
journal, January 2013

  • Duran, Joan; Coll, Bartomeu; Sbert, Catalina
  • Image Processing On Line, Vol. 3
  • DOI: 10.5201/ipol.2013.61

High-Resolution X-Ray and Neutron Computed Tomography of an Engine Combustion Network Spray G Gasoline Injector
journal, March 2017

  • Duke, Daniel J.; Finney, Charles E. A.; Kastengren, Alan
  • SAE International Journal of Fuels and Lubricants, Vol. 10, Issue 2
  • DOI: 10.4271/2017-01-0824

Recent Developments in X-ray Diagnostics for Cavitation
journal, April 2015

  • Duke, Daniel; Swantek, Andrew; Kastengren, Alan
  • SAE International Journal of Fuels and Lubricants, Vol. 8, Issue 1
  • DOI: 10.4271/2015-01-0918

Dedicated full-field X-ray imaging beamline at Advanced Photon Source
journal, November 2007

  • Shen, Qun; Lee, Wah-Keat; Fezzaa, Kamel
  • Nuclear Instruments and Methods in Physics Research Section A: Accelerators, Spectrometers, Detectors and Associated Equipment, Vol. 582, Issue 1
  • DOI: 10.1016/j.nima.2007.08.169

X-ray Imaging of Cavitation in Diesel Injectors
journal, April 2014

  • Duke, Daniel; Swantek, Andrew; Tilocco, Zak
  • SAE International Journal of Engines, Vol. 7, Issue 2
  • DOI: 10.4271/2014-01-1404

Ultrafast X-ray study of multi-hole GDI injector sprays: Effects of nozzle hole length and number on initial spray formation
journal, November 2015


Time-resolved X-ray Tomography of Gasoline Direct Injection Sprays
journal, September 2015

  • Duke, Daniel J.; Swantek, Andrew B.; Sovis, Nicolas M.
  • SAE International Journal of Engines, Vol. 9, Issue 1
  • DOI: 10.4271/2015-01-1873

LES of Diesel and Gasoline Sprays with Validation against X-Ray Radiography Data
journal, April 2015

  • Wang, Zihan; Swantek, Andrew; Scarcelli, Riccardo
  • SAE International Journal of Fuels and Lubricants, Vol. 8, Issue 1
  • DOI: 10.4271/2015-01-0931

Effects of global density ratio on the centerline mixing behavior of axisymmetric turbulent jets
journal, May 1991


Scaling Liquid-Phase Fuel Penetration in Diesel Sprays Based on Mixing-Limited Vaporization
conference, March 1999

  • Siebers, Dennis L.
  • International Congress & Exposition, SAE Technical Paper Series
  • DOI: 10.4271/1999-01-0528

X-Ray Radiography and CFD Studies of the Spray G Injector
conference, April 2016

  • Strek, Piotr; Duke, Daniel; Swantek, Andrew
  • SAE 2016 World Congress and Exhibition, SAE Technical Paper Series
  • DOI: 10.4271/2016-01-0858

Numerical simulation of internal and near-nozzle flow of a gasoline direct injection fuel injector
journal, December 2015


Numerical Investigation of Two-Phase Flow Evolution of In- and Near-Nozzle Regions of a Gasoline Direct Injection Engine During Needle Transients
journal, April 2016

  • Saha, Kaushik; Som, Sibendu; Battistoni, Michele
  • SAE International Journal of Engines, Vol. 9, Issue 2
  • DOI: 10.4271/2016-01-0870

Investigation of the Mixing Process and the Fuel Mass Concentration Fields for a Gasoline Direct-Injection Spray at ECN Spray G Conditions and Variants
conference, September 2015

  • Itani, Lama M.; Bruneaux, Gilles; Hermant, Laurent
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2015-01-1902

Imaging and PDA analysis of a GDI spray in the near-nozzle region
journal, April 2004


Understanding the Acoustic Oscillations Observed in the Injection Rate of a Common-Rail Direct Injection Diesel Injector
journal, October 2012

  • Manin, Julien; Kastengren, Alan; Payri, Raul
  • Journal of Engineering for Gas Turbines and Power, Vol. 134, Issue 12
  • DOI: 10.1115/1.4007276

Investigation of the Mixing Process and the Fuel Mass Concentration Fields for a Gasoline Direct-Injection Spray at ECN Spray G Conditions and Variants
conference, September 2015

  • Itani, Lama M.; Bruneaux, Gilles; Hermant, Laurent
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series
  • DOI: 10.4271/2015-01-1902

Works referencing / citing this record:

Validation of a comprehensive computational fluid dynamics methodology to predict the direct injection process of gasoline sprays using Spray G experimental data
journal, August 2019

  • Paredi, Davide; Lucchini, Tommaso; D’Errico, Gianluca
  • International Journal of Engine Research, Vol. 21, Issue 1
  • DOI: 10.1177/1468087419868020

Development of limited-view tomography for measurement of Spray G plume direction and liquid volume fraction
journal, January 2020


An investigation on the impact of small-scale models in gasoline direct injection sprays (ECN Spray G)
journal, November 2019

  • Navarro-Martinez, Salvador; Tretola, Giovanni; Yosri, Mohammad Reza
  • International Journal of Engine Research, Vol. 21, Issue 1
  • DOI: 10.1177/1468087419889449

Spray characterization for engine combustion network Spray G injector using high-fidelity simulation with detailed injector geometry
journal, September 2019

  • Yue, Zongyu; Battistoni, Michele; Som, Sibendu
  • International Journal of Engine Research, Vol. 21, Issue 1
  • DOI: 10.1177/1468087419872398