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Deposition of aluminum--copper alloy on laminated polyimide substrates from a RF induction source

Conference ·
OSTI ID:6266367
A physical vapor deposition process with a rf induction vapor source has been developed to deposit 11.2-..mu..m Al--Cu alloy on polyimide laminate substrates. The average thickness uniformity (standard deviation/average thickness) of the deposit acquired by a beta backscatter technique was approximately 1% for these deposits. The Al-0.3 wt % Cu vapor charge results in a Cu content in the deposit of 0.12 wt %. The Cu shows no preferential deposition pattern, as related to the surface of the laminate and its dispersion throughout the deposit. The resistivity of the Al--Cu deposits is 3.0 ..mu cap omega..-cm and is stable from one deposition run to another. Also, the resistivity was not related to the geometry of the domed substrate. The density of the 11.2-..mu..m-thick Al--Cu film was within 1% of theoretical, and its adhesion to the polyimide exceeds that required for post-deposition operations and handling. The deposited films exhibited a specular reflectance above 90% with a 632.8 nm wave length source and a grain size of 0.6 ..mu..m throughout the deposit.
Research Organization:
Bendix Corp., Kansas City, MO (USA)
DOE Contract Number:
EY-76-C-04-0613
OSTI ID:
6266367
Report Number(s):
BDX-613-2173; CONF-790442-6
Country of Publication:
United States
Language:
English