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Method of patterning an aerogel

Patent ·
OSTI ID:1067880
A method for producing a pattern in an aerogel disposed as a coating on a substrate comprises exposing the aerogel coating to the vapors of a hydrophobic silane compound, masking the aerogel coating with a shadow photomask and irradiating the aerogel coating with ultraviolet (UV) irradiation. The exposure to UV through the shadow mask creates a pattern of hydrophobic and hydrophilic regions in the aerogel coating. Etching away the hydrophilic regions of the aerogel coating, preferably with a 1 molar solution of sodium hydroxide, leaves the unwetted and unetched hydrophobic regions of the aerogel layer on the substrate, replicating the pattern of the photomask. The hydrophobic aerogel pattern can be further exposed to UV irradiation if desired, to create a hydrophilic aerogel pattern.
Research Organization:
Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC04-94AL85000
Assignee:
Sandia Corporation (Albuquerque, NM)
Patent Number(s):
8,226,839
Application Number:
OSTI ID:
1067880
Country of Publication:
United States
Language:
English

References (3)

Kinetics of the SiO2 aerogel dissolution in aqueous NaOH solutions: experiment and model journal December 1999
Inorganic Materials Chemistry Desk Reference reference-book November 2004
MEMS with thin-film aerogel
  • Fan, Shih-Kang; Kim, Chang-Jin; Paik, Jong-Ah
  • Technical Digest. MEMS 2001. 14th IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.01CH37090) https://doi.org/10.1109/MEMSYS.2001.906494
conference January 2001

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