Plant biomass fermentation by the extreme thermophile Caldicellulosiruptor bescii for co-production of green hydrogen and acetone: Technoeconomic analysis
Abstract
A variety of chemical and biological processes have been proposed for conversion of sustainable low-cost feedstocks into industrial products. Here, a biorefinery concept is formulated, modeled, and analyzed in which a naturally (hemi)cellulolytic and extremely thermophilic bacterium, Caldicellulosiruptor bescii, is metabolically engineered to convert the carbohydrate content of lignocellulosic biomasses (i.e., soybean hulls, transgenic poplar) into green hydrogen and acetone. Experimental validation of C. bescii fermentative performance demonstrated 82% carbohydrate solubilization of soybean hulls and 55% for transgenic poplar. A detailed technical design, including equipment specifications, provides the basis for an economic analysis that establishes metabolic engineering targets. This robust industrial process leveraging metabolically engineered C. bescii yields 206 kg acetone and 25 kg H2 per metric ton of soybean hull, or 174 kg acetone and 21 kg H2 per metric ton transgenic poplar. Beyond this specific case, the model demonstrates industrial feasibility and economic advantages of thermophilic fermentation.
- Authors:
-
- North Carolina State University, Raleigh, NC (United States)
- University of Georgia, Athens, GA (United States)
- Publication Date:
- Research Org.:
- Univ. of Georgia, Athens, GA (United States)
- Sponsoring Org.:
- USDOE Office of Science (SC), Biological and Environmental Research (BER); US Department of Agriculture (USDA); National Science Foundation (NSF); US DoEd GAANN Fellowship; National Institutes of Health (NIH)
- OSTI Identifier:
- 1976891
- Grant/Contract Number:
- SC0019391; SC0022192; 2018-67021-27716; CBET-1802939; P200A160061; NIH T32 GM008776-16
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Bioresource Technology
- Additional Journal Information:
- Journal Volume: 348; Journal Issue: C; Journal ID: ISSN 0960-8524
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; 59 BASIC BIOLOGICAL SCIENCES; acetone; green hydrogen; Caldicellulosiruptor bescii; extreme thermophiles; technoeconomic analysis
Citation Formats
Bing, Ryan G., Straub, Christopher T., Sulis, Daniel B., Wang, Jack P., Adams, Michael W.W., and Kelly, Robert M. Plant biomass fermentation by the extreme thermophile Caldicellulosiruptor bescii for co-production of green hydrogen and acetone: Technoeconomic analysis. United States: N. p., 2022.
Web. doi:10.1016/j.biortech.2022.126780.
Bing, Ryan G., Straub, Christopher T., Sulis, Daniel B., Wang, Jack P., Adams, Michael W.W., & Kelly, Robert M. Plant biomass fermentation by the extreme thermophile Caldicellulosiruptor bescii for co-production of green hydrogen and acetone: Technoeconomic analysis. United States. https://doi.org/10.1016/j.biortech.2022.126780
Bing, Ryan G., Straub, Christopher T., Sulis, Daniel B., Wang, Jack P., Adams, Michael W.W., and Kelly, Robert M. Sat .
"Plant biomass fermentation by the extreme thermophile Caldicellulosiruptor bescii for co-production of green hydrogen and acetone: Technoeconomic analysis". United States. https://doi.org/10.1016/j.biortech.2022.126780. https://www.osti.gov/servlets/purl/1976891.
@article{osti_1976891,
title = {Plant biomass fermentation by the extreme thermophile Caldicellulosiruptor bescii for co-production of green hydrogen and acetone: Technoeconomic analysis},
author = {Bing, Ryan G. and Straub, Christopher T. and Sulis, Daniel B. and Wang, Jack P. and Adams, Michael W.W. and Kelly, Robert M.},
abstractNote = {A variety of chemical and biological processes have been proposed for conversion of sustainable low-cost feedstocks into industrial products. Here, a biorefinery concept is formulated, modeled, and analyzed in which a naturally (hemi)cellulolytic and extremely thermophilic bacterium, Caldicellulosiruptor bescii, is metabolically engineered to convert the carbohydrate content of lignocellulosic biomasses (i.e., soybean hulls, transgenic poplar) into green hydrogen and acetone. Experimental validation of C. bescii fermentative performance demonstrated 82% carbohydrate solubilization of soybean hulls and 55% for transgenic poplar. A detailed technical design, including equipment specifications, provides the basis for an economic analysis that establishes metabolic engineering targets. This robust industrial process leveraging metabolically engineered C. bescii yields 206 kg acetone and 25 kg H2 per metric ton of soybean hull, or 174 kg acetone and 21 kg H2 per metric ton transgenic poplar. Beyond this specific case, the model demonstrates industrial feasibility and economic advantages of thermophilic fermentation.},
doi = {10.1016/j.biortech.2022.126780},
journal = {Bioresource Technology},
number = C,
volume = 348,
place = {United States},
year = {Sat Jan 29 00:00:00 EST 2022},
month = {Sat Jan 29 00:00:00 EST 2022}
}
Works referenced in this record:
Quantitative fermentation of unpretreated transgenic poplar by Caldicellulosiruptor bescii
journal, August 2019
- Straub, Christopher T.; Khatibi, Piyum A.; Wang, Jack P.
- Nature Communications, Vol. 10, Issue 1
Impact of feedstock quality and variation on biochemical and thermochemical conversion
journal, November 2016
- Li, Chenlin; Aston, John E.; Lacey, Jeffrey A.
- Renewable and Sustainable Energy Reviews, Vol. 65
A Highly Thermostable Kanamycin Resistance Marker Expands the Tool Kit for Genetic Manipulation of Caldicellulosiruptor bescii
journal, May 2016
- Lipscomb, Gina L.; Conway, Jonathan M.; Blumer-Schuette, Sara E.
- Applied and Environmental Microbiology, Vol. 82, Issue 14
The progress in water gas shift and steam reforming hydrogen production technologies – A review
journal, October 2014
- LeValley, Trevor L.; Richard, Anthony R.; Fan, Maohong
- International Journal of Hydrogen Energy, Vol. 39, Issue 30
Basics and industrial applications of pressure swing adsorption (PSA), the modern way to separate gas
journal, September 1988
- Wiessner, Frank G.
- Gas Separation & Purification, Vol. 2, Issue 3
Comparative Analysis of Extremely Thermophilic Caldicellulosiruptor Species Reveals Common and Unique Cellular Strategies for Plant Biomass Utilization
journal, August 2015
- Zurawski, Jeffrey V.; Conway, Jonathan M.; Lee, Laura L.
- Applied and Environmental Microbiology, Vol. 81, Issue 20
Genetic Transformation of Populus trichocarpa Genotype Nisqually-1: A Functional Genomic Tool for Woody Plants
journal, November 2006
- Song, Jingyuan; Lu, Shanfa; Chen, Zenn-Zong
- Plant and Cell Physiology, Vol. 47, Issue 11, p. 1582-1589
Degradation of high loads of crystalline cellulose and of unpretreated plant biomass by the thermophilic bacterium Caldicellulosiruptor bescii
journal, January 2014
- Basen, Mirko; Rhaesa, Amanda M.; Kataeva, Irina
- Bioresource Technology, Vol. 152
Thermophilic microbial deconstruction and conversion of natural and transgenic lignocellulose
journal, March 2021
- Bing, Ryan G.; Sulis, Daniel B.; Wang, Jack P.
- Environmental Microbiology Reports, Vol. 13, Issue 3
Use of the lignocellulose-degrading bacterium Caldicellulosiruptor bescii to assess recalcitrance and conversion of wild-type and transgenic poplar
journal, March 2020
- Straub, Christopher T.; Bing, Ryan G.; Wang, Jack P.
- Biotechnology for Biofuels, Vol. 13, Issue 1
Compositional Analysis of Defatted Syrup from a Corn Ethanol Dry-Grind Process as a Feedstock for Biobased Products
journal, April 2014
- Adom, Felix; Fan, Jiqing; Davis, Jamie
- ACS Sustainable Chemistry & Engineering, Vol. 2, Issue 5
Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol: Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover
report, March 2011
- Humbird, D.; Davis, R.; Tao, L.
Metabolically engineered Caldicellulosiruptor bescii as a platform for producing acetone and hydrogen from lignocellulose
journal, August 2020
- Straub, Christopher T.; Bing, Ryan G.; Otten, Jonathan K.
- Biotechnology and Bioengineering, Vol. 117, Issue 12
Engineering redox-balanced ethanol production in the cellulolytic and extremely thermophilic bacterium, Caldicellulosiruptor bescii
journal, December 2018
- Williams-Rhaesa, Amanda M.; Rubinstein, Gabriel M.; Scott, Israel M.
- Metabolic Engineering Communications, Vol. 7
Recent advances in commercial biorefineries for lignocellulosic ethanol production: Current status, challenges and future perspectives
journal, January 2022
- Raj, Tirath; Chandrasekhar, K.; Naresh Kumar, A.
- Bioresource Technology, Vol. 344
Lignocellulosic biorefineries: The current state of challenges and strategies for efficient commercialization
journal, September 2021
- Usmani, Zeba; Sharma, Minaxi; Awasthi, Abhishek Kumar
- Renewable and Sustainable Energy Reviews, Vol. 148
Lignocellulose solubilization and conversion by extremely thermophilic Caldicellulosiruptor bescii improves by maintaining metabolic activity
journal, May 2019
- Straub, Christopher T.; Khatibi, Piyum A.; Otten, Jonathan K.
- Biotechnology and Bioengineering, Vol. 116, Issue 8
Strain and bioprocess improvement of a thermophilic anaerobe for the production of ethanol from wood
journal, June 2016
- Herring, Christopher D.; Kenealy, William R.; Joe Shaw, A.
- Biotechnology for Biofuels, Vol. 9, Issue 1
Influence of Feedstock Particle Size on Lignocellulose Conversion—A Review
journal, March 2011
- Vidal, Bernardo C.; Dien, Bruce S.; Ting, K. C.
- Applied Biochemistry and Biotechnology, Vol. 164, Issue 8
The Economics of Harvesting Corn Cobs for Energy
journal, January 2011
- Erickson, Matthew J.; Dobbins, Craig; Tyner, Wallace E.
- Crop Management, Vol. 10, Issue 1
The emergence of adaptive laboratory evolution as an efficient tool for biological discovery and industrial biotechnology
journal, December 2019
- Sandberg, Troy E.; Salazar, Michael J.; Weng, Liam L.
- Metabolic Engineering, Vol. 56
High concentration ethanol production from corncob residues by fed-batch strategy
journal, July 2010
- Liu, Kai; Lin, Xiaohui; Yue, Jun
- Bioresource Technology, Vol. 101, Issue 13
The exometabolome of Clostridium thermocellum reveals overflow metabolism at high cellulose loading
journal, October 2014
- Holwerda, Evert K.; Thorne, Philip G.; Olson, Daniel G.
- Biotechnology for Biofuels, Vol. 7, Issue 1
Bioavailability of Carbohydrate Content in Natural and Transgenic Switchgrasses for the Extreme Thermophile Caldicellulosiruptor bescii
journal, June 2017
- Zurawski, Jeffrey V.; Khatibi, Piyum A.; Akinosho, Hannah O.
- Applied and Environmental Microbiology, Vol. 83, Issue 17
Development of a thermophilic coculture for corn fiber conversion to ethanol
journal, April 2020
- Beri, Dhananjay; York, William S.; Lynd, Lee R.
- Nature Communications, Vol. 11, Issue 1
Ordered mesoporous silica particles and Si-MCM-41 for the adsorption of acetone: A comparative study
journal, January 2009
- Hung, Chinte; Bai, Hsunling; Karthik, Mani
- Separation and Purification Technology, Vol. 64, Issue 3
A demonstration study of ethanol production from sweet sorghum stems with advanced solid state fermentation technology
journal, February 2013
- Li, Shizhong; Li, Guangming; Zhang, Lei
- Applied Energy, Vol. 102
Metabolic engineering of a thermophilic bacterium to produce ethanol at high yield
journal, September 2008
- Shaw, A. J.; Podkaminer, K. K.; Desai, S. G.
- Proceedings of the National Academy of Sciences, Vol. 105, Issue 37, p. 13769-13774
The cumene process for phenol-acetone production
journal, July 2007
- Zakoshansky, V. M.
- Petroleum Chemistry, Vol. 47, Issue 4
Methylation by a Unique α-class N4-Cytosine Methyltransferase Is Required for DNA Transformation of Caldicellulosiruptor bescii DSM6725
journal, August 2012
- Chung, Daehwan; Farkas, Joel; Huddleston, Jennifer R.
- PLoS ONE, Vol. 7, Issue 8
Techno-economic analysis of biodiesel and ethanol co-production from lipid-producing sugarcane: Biodiesel and Ethanol Co-Production from Lipid-Producing Sugarcane
journal, March 2016
- Huang, Haibo; Long, Stephen; Singh, Vijay
- Biofuels, Bioproducts and Biorefining, Vol. 10, Issue 3
Impact of the biorefinery size on the logistics of corn stover supply – A scenario analysis
journal, July 2017
- Wang, Yu; Ebadian, Mahmood; Sokhansanj, Shahab
- Applied Energy, Vol. 198
Greenhouse gas assessment of soybean production: implications of land use change and different cultivation systems
journal, September 2013
- Castanheira, Érica Geraldes; Freire, Fausto
- Journal of Cleaner Production, Vol. 54
Carbohydrate Utilization Patterns for the Extremely Thermophilic Bacterium Caldicellulosiruptor saccharolyticus Reveal Broad Growth Substrate Preferences
journal, October 2009
- VanFossen, A. L.; Verhaart, M. R. A.; Kengen, S. M. W.
- Applied and Environmental Microbiology, Vol. 75, Issue 24
Reassessment of hydrogen tolerance in Caldicellulosiruptor saccharolyticus
journal, January 2011
- Willquist, Karin; Pawar, Sudhanshu S.; Van Niel, Ed WJ
- Microbial Cell Factories, Vol. 10, Issue 1