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Title: High aspect ratio anisotropic silicon etching for x-ray phase contrast imaging grating fabrication

Abstract

Lab based x-ray phase contrast imaging (XPCI) systems have historically focused on medical applications, but there is growing interest in material science applications for non-destructive analysis of low density materials. Extending this imaging technique to higher density materials or larger samples requires higher aspect ratio gratings, to allow the use of a higher energy x-ray source. Here, we demonstrate the use of anisotropic silicon (Si) etching in potassium hydroxide (KOH), to achieve extremely high aspect ratio gratings. This method has been shown to be effective in fabricating deep, uniform gratings by taking advantage of the etch selectivity of differing crystalline planes of silicon. Our work has introduced a method for determining Si crystalline plane directions, specific to (110) Si wafers, enabling high alignment accuracy of the etch mask to these crystalline planes.

Authors:
 [1];  [1];  [1];  [1]
  1. Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Publication Date:
Research Org.:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Org.:
USDOE National Nuclear Security Administration (NNSA)
OSTI Identifier:
1524206
Alternate Identifier(s):
OSTI ID: 1780136
Report Number(s):
SAND-2018-7120J
Journal ID: ISSN 1369-8001; 665381
Grant/Contract Number:  
AC04-94AL85000; NA0003525
Resource Type:
Accepted Manuscript
Journal Name:
Materials Science in Semiconductor Processing
Additional Journal Information:
Journal Volume: 92; Journal Issue: C; Journal ID: ISSN 1369-8001
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; XPCI; Anisotropic aqueous silicon etch; Potassium Hydroxide Etching; Deep Silicon Etching

Citation Formats

Finnegan, Patrick S., Hollowell, Andrew E., Arrington, Christian L., and Dagel, Amber L. High aspect ratio anisotropic silicon etching for x-ray phase contrast imaging grating fabrication. United States: N. p., 2018. Web. doi:10.1016/j.mssp.2018.06.013.
Finnegan, Patrick S., Hollowell, Andrew E., Arrington, Christian L., & Dagel, Amber L. High aspect ratio anisotropic silicon etching for x-ray phase contrast imaging grating fabrication. United States. https://doi.org/10.1016/j.mssp.2018.06.013
Finnegan, Patrick S., Hollowell, Andrew E., Arrington, Christian L., and Dagel, Amber L. Wed . "High aspect ratio anisotropic silicon etching for x-ray phase contrast imaging grating fabrication". United States. https://doi.org/10.1016/j.mssp.2018.06.013. https://www.osti.gov/servlets/purl/1524206.
@article{osti_1524206,
title = {High aspect ratio anisotropic silicon etching for x-ray phase contrast imaging grating fabrication},
author = {Finnegan, Patrick S. and Hollowell, Andrew E. and Arrington, Christian L. and Dagel, Amber L.},
abstractNote = {Lab based x-ray phase contrast imaging (XPCI) systems have historically focused on medical applications, but there is growing interest in material science applications for non-destructive analysis of low density materials. Extending this imaging technique to higher density materials or larger samples requires higher aspect ratio gratings, to allow the use of a higher energy x-ray source. Here, we demonstrate the use of anisotropic silicon (Si) etching in potassium hydroxide (KOH), to achieve extremely high aspect ratio gratings. This method has been shown to be effective in fabricating deep, uniform gratings by taking advantage of the etch selectivity of differing crystalline planes of silicon. Our work has introduced a method for determining Si crystalline plane directions, specific to (110) Si wafers, enabling high alignment accuracy of the etch mask to these crystalline planes.},
doi = {10.1016/j.mssp.2018.06.013},
journal = {Materials Science in Semiconductor Processing},
number = C,
volume = 92,
place = {United States},
year = {Wed Jun 27 00:00:00 EDT 2018},
month = {Wed Jun 27 00:00:00 EDT 2018}
}

Journal Article:

Citation Metrics:
Cited by: 15 works
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Figures / Tables:

Figure 1 Figure 1: Alignment of an etch mask to differing Si crystalline planes on a (110) Si wafer results in different and predictable profiles. A) Trench profiles which are parallel to a {111} plane yield sidewalls 90° to the wafer surface and a minimal hard mask undercut resulting from KOH anisotropicmore » etching. B) Trench profiles parallel to a {111} results in a 35.3° angled sidewall profile, with minimal hard mask undercut. C) Trench profiles which are perpendicular alignment to <100> direction results in 54.7° sloped sidewall and undercut of the etch mask D) Trench profiles which are parallel to a {110} plane straight sidewalls with mask undercut.« less

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Works referenced in this record:

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Works referencing / citing this record:

Tungsten nanoparticles-based x-ray absorption gratings for cascaded Talbot–Lau interferometers
journal, September 2019

  • Lei, Yaohu; Li, Qiaofei; Wali, Faiz
  • Journal of Micromechanics and Microengineering, Vol. 29, Issue 11
  • DOI: 10.1088/1361-6439/ab3fbe

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