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Title: Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology

Abstract

One challenge in adapting welding processes to dissimilar material joining is the diversity of melting temperatures of the different materials. Although the use of mechanical fasteners and adhesives have mostly paved the way for near-term implementation of dissimilar material systems, these processes only accentuate the need for low-cost welding processes capable of impartially joining dissimilar material components regardless of alloy, properties, or melting temperature. Friction stir scribe technology was developed to overcome the challenges of joining dissimilar material components where melting temperatures vary greatly, and properties and/or chemistry are not compatible with more traditional welding processes. Finally, although the friction stir scribe process is capable of joining dissimilar metals and metal/polymer systems, a more detailed evaluation of several aluminum/steel joints is presented herein to demonstrate the ability to both chemically and mechanically join dissimilar materials.

Authors:
ORCiD logo [1];  [2];  [3];  [4];  [5];  [6]
  1. Brigham Young Univ., Provo, UT (United States)
  2. Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
  3. Dept. of Energy, Washington, DC (United States). Vehicle Technologies Office
  4. General Motors, Warren, MI (United States)
  5. Honda Research & Development Americas Inc., Raymond, OH (United States)
  6. Fiat Chrysler Automobiles, Auburn Hills, MI (United States)
Publication Date:
Research Org.:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1357066
Report Number(s):
PNNL-SA-125531
Journal ID: ISSN 1047-4838; PII: 2334
Grant/Contract Number:  
AC05-76RL01830
Resource Type:
Accepted Manuscript
Journal Name:
JOM. Journal of the Minerals, Metals & Materials Society
Additional Journal Information:
Journal Volume: 69; Journal Issue: 6; Journal ID: ISSN 1047-4838
Publisher:
Springer
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; 42 ENGINEERING

Citation Formats

Hovanski, Yuri, Upadyay, Piyush, Kleinbaum, Sarah, Carlson, Blair, Boettcher, Eric, and Ruokolainen, Robert. Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology. United States: N. p., 2017. Web. doi:10.1007/s11837-017-2334-6.
Hovanski, Yuri, Upadyay, Piyush, Kleinbaum, Sarah, Carlson, Blair, Boettcher, Eric, & Ruokolainen, Robert. Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology. United States. https://doi.org/10.1007/s11837-017-2334-6
Hovanski, Yuri, Upadyay, Piyush, Kleinbaum, Sarah, Carlson, Blair, Boettcher, Eric, and Ruokolainen, Robert. Wed . "Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology". United States. https://doi.org/10.1007/s11837-017-2334-6. https://www.osti.gov/servlets/purl/1357066.
@article{osti_1357066,
title = {Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology},
author = {Hovanski, Yuri and Upadyay, Piyush and Kleinbaum, Sarah and Carlson, Blair and Boettcher, Eric and Ruokolainen, Robert},
abstractNote = {One challenge in adapting welding processes to dissimilar material joining is the diversity of melting temperatures of the different materials. Although the use of mechanical fasteners and adhesives have mostly paved the way for near-term implementation of dissimilar material systems, these processes only accentuate the need for low-cost welding processes capable of impartially joining dissimilar material components regardless of alloy, properties, or melting temperature. Friction stir scribe technology was developed to overcome the challenges of joining dissimilar material components where melting temperatures vary greatly, and properties and/or chemistry are not compatible with more traditional welding processes. Finally, although the friction stir scribe process is capable of joining dissimilar metals and metal/polymer systems, a more detailed evaluation of several aluminum/steel joints is presented herein to demonstrate the ability to both chemically and mechanically join dissimilar materials.},
doi = {10.1007/s11837-017-2334-6},
journal = {JOM. Journal of the Minerals, Metals & Materials Society},
number = 6,
volume = 69,
place = {United States},
year = {Wed Apr 05 00:00:00 EDT 2017},
month = {Wed Apr 05 00:00:00 EDT 2017}
}

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Cited by: 4 works
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Works referenced in this record:

Formation and mechanical properties of stationary shoulder friction stir welded 6005A-T6 aluminum alloy
journal, October 2014


A review on hot stamping
journal, November 2010


Vaporizing foil actuator: A tool for collision welding
journal, December 2013


Through-thickness crystallographic texture of stationary shoulder friction stir welded aluminium
journal, January 2011


Solid State Joining of Magnesium to Steel
book, March 2012


High-Speed Friction-Stir Welding to Enable Aluminum Tailor-Welded Blanks
journal, April 2015


Works referencing / citing this record: