Support of Adhesion Mechanisms in Al2O3 Aerosol Deposition Through Laser-Induced Particle Impact Testing
Aerosol deposition (AD) is a kinetic spray process capable of depositing ceramic coatings at room temperature, but AD process development is generally a laborious exploration of a large process parameter space. Here, this paper presents a case study investigating whether laser-induced particle impact testing (LIPIT) could be applied to expedite development of an alumina (Al2O3) coating on nickel (Ni): Specifically, whether LIPIT measurements could predict critical velocities of adhesion on Ni and Al2O3, and the effect of ball milling the Al2O3 powder. Because LIPIT has a diffraction-limited lower bound on imageable particle size, the usefulness of Al2O3 powder agglomerates asmore »