DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization

Abstract

Molecular layer deposition (MLD) provides the opportunity to perform condensation polymerization one vaporized monomer at a time for the creation of precise, selective nanofilms for desalination membranes. Here, we compare the structure, chemistry, and morphology of two types of commercial interfacial polymerzation (IP) membranes with lab-made MLD films. M-phenylenediamine (MPD) and trimesoyl chloride (TMC) produced a cross-linked, aromatic polyamide often used in reverse osmosis membranes at MLD growth rates of 2.9 Å/cycle at 115 °C. Likewise, piperazine (PIP) and TMC formed polypiperazine amide, a common selective layer in nanofiltration membranes, with MLD growth rates of 1.5 Å/cycle at 115 °C. Ellipsometry and Xray reflectivity results suggest that the surface of the MLD films is comprised of polymer segments roughly two monomers in length, which are connected at one end to the cross-linked bulk layer. As a result of this structure as well as the triple-functionality of TMC, MPD-TMC had a temperature window of stable growth rate from 115 to 150 °C, which is unlike any non-cross-linked MLD chemistries reported in the literature. Compared to IP films, corresponding MLD films were denser and morphologically conformal, which suggests a reduction in void volumes; this explains the high degree of salt rejection andmore » reduced flux previously observed for exceptionally thin MPD-TMC MLD membranes. Using X-ray photoelectron spectroscopy and infrared spectroscopy, MLD PIP-TMC films evidenced a completely cross-linked internal structure, which lacked amine and carboxyl groups, pointing to a hydrophobic bulk structure, ideal for optimized water flux. Grazing-incidence wide-angle X-ray scattering showed broad features in each polyamide with d-spacings of 5.0 Å in PIP-TMC compared to that of 3.8 Å in MPD-TMC. While MLD and IP films were structurally identical to PIP-TMC, MPD-TMC IP films had a structure that may have been altered by post-treatment compared to MLD films. These results provide foundational insights into the MLD process, structure–performance relationships, and membrane fabrication.« less

Authors:
ORCiD logo [1];  [2]; ORCiD logo [2];  [2]; ORCiD logo [3];  [2]; ORCiD logo [2]; ORCiD logo [4]; ORCiD logo [2]; ORCiD logo [2]
  1. Israel Institute of Technology, Haifa 3200003, Israel, University of Colorado Boulder, Boulder, Colorado 80309, United States
  2. University of Colorado Boulder, Boulder, Colorado 80309, United States
  3. Argonne National Laboratory, Lemont, Illinois 60439, United States
  4. Israel Institute of Technology, Haifa 3200003, Israel
Publication Date:
Research Org.:
Technion Israel Institute of Technology, Haifa (Israel)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES); USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities (SUF); National Science Foundation Graduate Research Fellowship Program
OSTI Identifier:
2282921
Alternate Identifier(s):
OSTI ID: 2305281
Grant/Contract Number:  
SC0012704; AC02-06CH11357; EE0005771; DGE 2040434
Resource Type:
Published Article
Journal Name:
Chemistry of Materials
Additional Journal Information:
Journal Name: Chemistry of Materials Journal Volume: 36 Journal Issue: 3; Journal ID: ISSN 0897-4756
Publisher:
American Chemical Society
Country of Publication:
United States
Language:
English
Subject:
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY; Amides; Membranes; Organic polymers; Precursors; Thin films

Citation Formats

Welch, Brian C., Antonio, Emma N., Chaney, Thomas P., McIntee, Olivia M., Strzalka, Joseph, Bright, Victor M., Greenberg, Alan R., Segal-Peretz, Tamar, Toney, Michael, and George, Steven M. Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization. United States: N. p., 2024. Web. doi:10.1021/acs.chemmater.3c02519.
Welch, Brian C., Antonio, Emma N., Chaney, Thomas P., McIntee, Olivia M., Strzalka, Joseph, Bright, Victor M., Greenberg, Alan R., Segal-Peretz, Tamar, Toney, Michael, & George, Steven M. Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization. United States. https://doi.org/10.1021/acs.chemmater.3c02519
Welch, Brian C., Antonio, Emma N., Chaney, Thomas P., McIntee, Olivia M., Strzalka, Joseph, Bright, Victor M., Greenberg, Alan R., Segal-Peretz, Tamar, Toney, Michael, and George, Steven M. Thu . "Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization". United States. https://doi.org/10.1021/acs.chemmater.3c02519.
@article{osti_2282921,
title = {Building Semipermeable Films One Monomer at a Time: Structural Advantages via Molecular Layer Deposition vs Interfacial Polymerization},
author = {Welch, Brian C. and Antonio, Emma N. and Chaney, Thomas P. and McIntee, Olivia M. and Strzalka, Joseph and Bright, Victor M. and Greenberg, Alan R. and Segal-Peretz, Tamar and Toney, Michael and George, Steven M.},
abstractNote = {Molecular layer deposition (MLD) provides the opportunity to perform condensation polymerization one vaporized monomer at a time for the creation of precise, selective nanofilms for desalination membranes. Here, we compare the structure, chemistry, and morphology of two types of commercial interfacial polymerzation (IP) membranes with lab-made MLD films. M-phenylenediamine (MPD) and trimesoyl chloride (TMC) produced a cross-linked, aromatic polyamide often used in reverse osmosis membranes at MLD growth rates of 2.9 Å/cycle at 115 °C. Likewise, piperazine (PIP) and TMC formed polypiperazine amide, a common selective layer in nanofiltration membranes, with MLD growth rates of 1.5 Å/cycle at 115 °C. Ellipsometry and Xray reflectivity results suggest that the surface of the MLD films is comprised of polymer segments roughly two monomers in length, which are connected at one end to the cross-linked bulk layer. As a result of this structure as well as the triple-functionality of TMC, MPD-TMC had a temperature window of stable growth rate from 115 to 150 °C, which is unlike any non-cross-linked MLD chemistries reported in the literature. Compared to IP films, corresponding MLD films were denser and morphologically conformal, which suggests a reduction in void volumes; this explains the high degree of salt rejection and reduced flux previously observed for exceptionally thin MPD-TMC MLD membranes. Using X-ray photoelectron spectroscopy and infrared spectroscopy, MLD PIP-TMC films evidenced a completely cross-linked internal structure, which lacked amine and carboxyl groups, pointing to a hydrophobic bulk structure, ideal for optimized water flux. Grazing-incidence wide-angle X-ray scattering showed broad features in each polyamide with d-spacings of 5.0 Å in PIP-TMC compared to that of 3.8 Å in MPD-TMC. While MLD and IP films were structurally identical to PIP-TMC, MPD-TMC IP films had a structure that may have been altered by post-treatment compared to MLD films. These results provide foundational insights into the MLD process, structure–performance relationships, and membrane fabrication.},
doi = {10.1021/acs.chemmater.3c02519},
journal = {Chemistry of Materials},
number = 3,
volume = 36,
place = {United States},
year = {Thu Jan 18 00:00:00 EST 2024},
month = {Thu Jan 18 00:00:00 EST 2024}
}

Works referenced in this record:

Diffusion in Nanocrystalline Metals and Alloys—A Status Report
journal, May 2003

  • Würschum, R.; Herth, S.; Brossmann, U.
  • Advanced Engineering Materials, Vol. 5, Issue 5
  • DOI: 10.1002/adem.200310079

Quantification of Thin Film Crystallographic Orientation Using X-ray Diffraction with an Area Detector
journal, June 2010

  • Baker, Jessy L.; Jimison, Leslie H.; Mannsfeld, Stefan
  • Langmuir, Vol. 26, Issue 11
  • DOI: 10.1021/la904840q

About the importance of purge time in molecular layer deposition of alucone films
journal, January 2021

  • Jain, Hardik; Poodt, Paul
  • Dalton Transactions, Vol. 50, Issue 17
  • DOI: 10.1039/D1DT00623A

Spatial atomic layer deposition on flexible porous substrates: ZnO on anodic aluminum oxide films and Al2O3 on Li ion battery electrodes
journal, December 2015

  • Sharma, Kashish; Routkevitch, Dmitri; Varaksa, Natalia
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 34, Issue 1
  • DOI: 10.1116/1.4937728

Nanoscale control of internal inhomogeneity enhances water transport in desalination membranes
journal, January 2021


Electron tomography reveals details of the internal microstructure of desalination membranes
journal, August 2018

  • Culp, Tyler E.; Shen, Yue-xiao; Geitner, Michael
  • Proceedings of the National Academy of Sciences, Vol. 115, Issue 35
  • DOI: 10.1073/pnas.1804708115

Synchrotron SAXS to probe cross-linked network of polyamide ‘reverse osmosis’ and ‘nanofiltration’ membranes
journal, December 2012


Polyamide desalination membranes: Formation, structure, and properties
journal, November 2021


Segmental Mobility of Polymers Near Their Glass Temperature
journal, October 1953

  • Bueche, F.
  • The Journal of Chemical Physics, Vol. 21, Issue 10
  • DOI: 10.1063/1.1698677

Continuous polymer films deposited on top of porous substrates using plasma-enhanced atomic layer deposition and molecular layer deposition
journal, August 2020

  • Welch, Brian C.; McIntee, Olivia M.; Ode, Anand B.
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 38, Issue 5
  • DOI: 10.1116/6.0000271

Molecular layer deposition of Nylon 2,6 polyamide polymer on flat and particle substrates in an isothermal enclosure containing a rotary reactor
journal, August 2021

  • Myers, Tyler J.; George, Steven M.
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 39, Issue 5
  • DOI: 10.1116/6.0001162

Molecular layer deposition for the fabrication of desalination membranes with tunable metrics
journal, December 2021


3D printed polyamide membranes for desalination
journal, August 2018


Structures of piperazine, piperidine and morpholine
journal, March 2004

  • Parkin, Andrew; Oswald, Iain D. H.; Parsons, Simon
  • Acta Crystallographica Section B Structural Science, Vol. 60, Issue 2
  • DOI: 10.1107/S0108768104003672

The structure of proteins: Two hydrogen-bonded helical configurations of the polypeptide chain
journal, April 1951

  • Pauling, L.; Corey, R. B.; Branson, H. R.
  • Proceedings of the National Academy of Sciences, Vol. 37, Issue 4, p. 205-211
  • DOI: 10.1073/pnas.37.4.205

The porous structure of the fully-aromatic polyamide film in reverse osmosis membranes
journal, February 2015


Spatial molecular layer deposition of polyamide thin films on flexible polymer substrates using a rotating cylinder reactor
journal, January 2018

  • Higgs, Daniel J.; DuMont, Jaime W.; Sharma, Kashish
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 36, Issue 1
  • DOI: 10.1116/1.5004041

Interfacial Polymerization with Electrosprayed Microdroplets: Toward Controllable and Ultrathin Polyamide Membranes
journal, January 2018


Multiscale molecular simulations of the formation and structure of polyamide membranes created by interfacial polymerization
journal, April 2017


Surface Chemistry for Molecular Layer Deposition of Organic and Hybrid Organic−Inorganic Polymers
journal, April 2009

  • George, Steven M.; Yoon, Byunghoon; Dameron, Arrelaine A.
  • Accounts of Chemical Research, Vol. 42, Issue 4
  • DOI: 10.1021/ar800105q

Density Functional Theory-based modeling and calculations of a polyamide molecular unit for studying forward-osmosis-dewatering of microalgae
conference, November 2018

  • Itliong, Jester N.; Rojas, Kurt Irvin M.; Ubando, Aristotle T.
  • 2018 IEEE 10th International Conference on Humanoid, Nanotechnology, Information Technology,Communication and Control, Environment and Management (HNICEM)
  • DOI: 10.1109/HNICEM.2018.8666436

The dedicated high-resolution grazing-incidence X-ray scattering beamline 8-ID-E at the Advanced Photon Source
journal, June 2012

  • Jiang, Zhang; Li, Xuefa; Strzalka, Joseph
  • Journal of Synchrotron Radiation, Vol. 19, Issue 4
  • DOI: 10.1107/S0909049512022017

Atomic layer deposition of polyimide thin films
journal, January 2007

  • Putkonen, Matti; Harjuoja, Jenni; Sajavaara, Timo
  • J. Mater. Chem., Vol. 17, Issue 7
  • DOI: 10.1039/B612823H

Atomic layer deposition of TiO2 on porous polysulfone hollow fibers membranes for water treatment
journal, May 2023

  • Casetta, Jeanne; Ortiz, Danae Gonzalez; Pochat-Bohatier, Céline
  • Separation and Purification Technology, Vol. 312
  • DOI: 10.1016/j.seppur.2023.123377

Mechanistic Studies of Chain Termination and Monomer Absorption in Molecular Layer Deposition
journal, July 2018


Rethinking the term “pi-stacking”
journal, January 2012

  • Martinez, Chelsea R.; Iverson, Brent L.
  • Chemical Science, Vol. 3, Issue 7
  • DOI: 10.1039/c2sc20045g

Molecular Layer Deposition of Alucone Polymer Films Using Trimethylaluminum and Ethylene Glycol
journal, May 2008

  • Dameron, A. A.; Seghete, D.; Burton, B. B.
  • Chemistry of Materials, Vol. 20, Issue 10
  • DOI: 10.1021/cm7032977

Effect of surface roughness on fouling of RO and NF membranes during filtration of a high organic surficial groundwater
journal, November 2006

  • Hobbs, Colin; Taylor, James; Hong, Seungkwan
  • Journal of Water Supply: Research and Technology-Aqua, Vol. 55, Issue 7-8
  • DOI: 10.2166/aqua.2006.038

Correlating chlorine-induced changes in mechanical properties to performance in polyamide-based thin film composite membranes
journal, April 2013


Spatial atomic layer deposition on flexible substrates using a modular rotating cylinder reactor
journal, January 2015

  • Sharma, Kashish; Hall, Robert A.; George, Steven M.
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 33, Issue 1
  • DOI: 10.1116/1.4902086

Molecular layer-by-layer deposition of highly crosslinked polyamide films
journal, November 2011

  • Johnson, Peter M.; Yoon, Joonsung; Kelly, Jennifer Y.
  • Journal of Polymer Science Part B: Polymer Physics, Vol. 50, Issue 3
  • DOI: 10.1002/polb.23002

Relating nanofiltration membrane morphology to observed rejection of saccharides
journal, May 2020

  • Schmidt, Christian M.; Sprunk, Matthias; Löffler, Ronny
  • Separation and Purification Technology, Vol. 239
  • DOI: 10.1016/j.seppur.2020.116550

Effect of membrane chemistry and coating layer on physiochemical properties of thin film composite polyamide RO and NF membranes
journal, June 2009


Water Transport through Ultrathin Polyamide Nanofilms Used for Reverse Osmosis
journal, February 2018

  • Jiang, Zhiwei; Karan, Santanu; Livingston, Andrew G.
  • Advanced Materials, Vol. 30, Issue 15
  • DOI: 10.1002/adma.201705973

Thickness-dependent permeance of molecular layer-by-layer polyamide membranes
journal, January 2021

  • Mulhearn, William D.; Oleshko, Vladimir P.; Stafford, Christopher M.
  • Journal of Membrane Science, Vol. 618
  • DOI: 10.1016/j.memsci.2020.118637

Engineering antifouling reverse osmosis membranes: A review
journal, February 2021


Influence of membrane surface properties on initial rate of colloidal fouling of reverse osmosis and nanofiltration membranes
journal, June 2001


TFC polyamide membranes modified by grafting of hydrophilic polymers: an FT-IR/AFM/TEM study
journal, November 2002


Spatial Molecular Layer Deposition of Ultrathin Polyamide To Stabilize Silicon Anodes in Lithium-Ion Batteries
journal, May 2019

  • Wallas, Jasmine M.; Welch, Brian C.; Wang, Yikai
  • ACS Applied Energy Materials, Vol. 2, Issue 6
  • DOI: 10.1021/acsaem.9b00326

GenX : an extensible X-ray reflectivity refinement program utilizing differential evolution
journal, November 2007


Molecular layer deposition of alucone films using trimethylaluminum and hydroquinone
journal, January 2015

  • Choudhury, Devika; Sarkar, Shaibal K.; Mahuli, Neha
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 33, Issue 1
  • DOI: 10.1116/1.4900934

Molecular Structure of Aromatic Reverse Osmosis Polyamide Barrier Layers
journal, March 2019


Maximizing the right stuff: The trade-off between membrane permeability and selectivity
journal, June 2017


The surface chemistry of amorphous silica. Zhuravlev model
journal, November 2000


Thermal degradation of piperazine and its structural analogs
journal, January 2011


In situ analysis of growth rate evolution during molecular layer deposition of ultra-thin polyurea films using aliphatic and aromatic precursors
journal, January 2022

  • Nye, Rachel A.; Wang, Siyao; Uhlenbrock, Stefan
  • Dalton Transactions, Vol. 51, Issue 5
  • DOI: 10.1039/D1DT03689K

Illustrated IR and Raman Spectra Demonstrating Important Functional Groups
book, January 2018


Molecular Layer Deposition of Hybrid Organic-Inorganic Polymer Films using Diethylzinc and Ethylene Glycol
journal, June 2009

  • Yoon, Byunghoon; O'Patchen, Jennifer L.; Seghete, Dragos
  • Chemical Vapor Deposition, Vol. 15, Issue 4-6
  • DOI: 10.1002/cvde.200806756

Effect of Backbone Chemistry on the Structure of Polyurea Films Deposited by Molecular Layer Deposition
journal, January 2017


Modeling Water Transport in Interlayered Thin-Film Nanocomposite Membranes: Gutter Effect vs Funnel Effect
journal, August 2022


Effect of Hydrogen-Bonding Interaction on the Arrangement and Dynamics of Water Confined in a Polyamide Membrane: A Molecular Dynamics Simulation
journal, April 2018

  • Zhang, Ning; Chen, Shaomin; Yang, Boyun
  • The Journal of Physical Chemistry B, Vol. 122, Issue 17
  • DOI: 10.1021/acs.jpcb.7b12790

Nanocoating hybrid polymer films on large quantities of cohesive nanoparticles by molecular layer deposition
journal, February 2009

  • Liang, Xinhua; King, David M.; Li, Peng
  • AIChE Journal, Vol. 55, Issue 4
  • DOI: 10.1002/aic.11757

Atomic Layer Deposition: An Overview
journal, January 2010

  • George, Steven M.
  • Chemical Reviews, Vol. 110, Issue 1, p. 111-131
  • DOI: 10.1021/cr900056b

Importance of Trimethylaluminum Diffusion in Three-Step ABC Molecular Layer Deposition Using Trimethylaluminum, Ethanolamine, and Maleic Anhydride
journal, December 2010

  • Seghete, Dragos; Hall, Robert A.; Yoon, Byunghoon
  • Langmuir, Vol. 26, Issue 24
  • DOI: 10.1021/la102649x

Fundamental water and salt transport properties of polymeric materials
journal, January 2014


Hydrogen bonding in polymers: infrared temperature studies of an amorphous polyamide
journal, September 1985

  • Skrovanek, Daniel J.; Howe, Stephen E.; Painter, Paul C.
  • Macromolecules, Vol. 18, Issue 9
  • DOI: 10.1021/ma00151a006

Intramolecular and Intermolecular Interactions in Hybrid Organic–Inorganic Alucone Films Grown by Molecular Layer Deposition
journal, June 2016

  • Park, Yi-Seul; Kim, Hyein; Cho, Boram
  • ACS Applied Materials & Interfaces, Vol. 8, Issue 27
  • DOI: 10.1021/acsami.6b01856

Progress of Interfacial Polymerization Techniques for Polyamide Thin Film (Nano)Composite Membrane Fabrication: A Comprehensive Review
journal, November 2020


Molecular Layer Deposition of Nylon 66 Films Examined Using in Situ FTIR Spectroscopy
journal, June 2007

  • Du, Y.; George, S. M.
  • The Journal of Physical Chemistry C, Vol. 111, Issue 24
  • DOI: 10.1021/jp067041n

m-Phenylenediamine
journal, November 2008

  • Betz, Richard; Klüfers, Peter; Mayer, Peter
  • Acta Crystallographica Section E Structure Reports Online, Vol. 64, Issue 12
  • DOI: 10.1107/S1600536808039950

Molecular Layer Deposition of Titanicone Films using TiCl 4 and Ethylene Glycol or Glycerol: Growth and Properties
journal, July 2012

  • Abdulagatov, Aziz I.; Hall, Robert A.; Sutherland, Jackson L.
  • Chemistry of Materials, Vol. 24, Issue 15
  • DOI: 10.1021/cm300162v

Understanding Molecular Layer Deposition Growth Mechanisms in Polyurea via Picosecond Acoustics Analysis
journal, January 2020


Molecular layer deposition of polyethylene terephthalate thin films
journal, January 2012

  • Ivanova, Tatyana V.; Maydannik, Philipp S.; Cameron, David C.
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 30, Issue 1
  • DOI: 10.1116/1.3662846

Molecular Layer Deposition of Poly( p -phenylene terephthalamide) Films Using Terephthaloyl Chloride and p -Phenylenediamine
journal, March 2008

  • Adamczyk, N. M.; Dameron, A. A.; George, S. M.
  • Langmuir, Vol. 24, Issue 5
  • DOI: 10.1021/la7025279

Materials for next-generation desalination and water purification membranes
journal, April 2016

  • Werber, Jay R.; Osuji, Chinedum O.; Elimelech, Menachem
  • Nature Reviews Materials, Vol. 1, Issue 5
  • DOI: 10.1038/natrevmats.2016.18