DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies

Abstract

Chloride-induced stress corrosion cracking (CISCC) in the weldments of austenitic stainless steel canisters is one of the primary safety concerns during the dry storage of used nuclear fuel at Independent Spent Fuel Storage Installations in coastal areas. In order to evaluate the CISCC behavior in the canister, a 3D sequentially coupled thermo-mechanical finite element model was built to simulate the residual stresses induced by two intersecting longitudinal and circumferential multi-pass welds in austenitic stainless steel mockup canister. Weld-induced residual stresses from simulation were in good agreement with the experimental measurement results by deep-hole drilling and contour methods. Through-wall high tensile axial and hoop stresses were observed in both the fusion zone and heat affected zone (HAZ) in the longitudinal and circumferential weld, respectively. On the other hand, the microstructure within the weldments of 304 stainless steel mockup was characterized using optical microscopy, scanning electron microscopy, electron back-scattered diffraction and energy dispersive X-ray spectroscopy methods. A few amount of MnS inclusions in both the base metal and HAZ, and a lot of (Mn,Si)xOy inclusions in the fusion zone were found. Meanwhile, there is some α'-martensite in the base metal, while the martensite was reversed in the HAZ. In the fusion zone,more » there is a lot of δ-ferrite. The martensite reversion phenomenon was also verified by the combination of Feritscope test and thermal simulation, which could predict a martensite reversion temperature as 400C°. The welding residual stresses and microstructure analysis results could offer the instructive information for the prediction of CISCC behavior of the spent nuclear fuel canisters.« less

Authors:
 [1]
  1. Colorado School of Mines, Golden, CO (United States)
Publication Date:
Research Org.:
Colorado School of Mines, Golden, CO (United States)
Sponsoring Org.:
USDOE Office of Nuclear Energy (NE), Nuclear Energy University Program (NEUP); USDOE
OSTI Identifier:
1801224
Alternate Identifier(s):
OSTI ID: 1608361
Grant/Contract Number:  
NE0008442
Resource Type:
Accepted Manuscript
Journal Name:
Journal of Nuclear Materials
Additional Journal Information:
Journal Volume: 534; Journal ID: ISSN 0022-3115
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; stress corrosion cracking; spent nuclear fuel canister; welding residual stress; finite element simulation; microstructure

Citation Formats

Wu, Xin. On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies. United States: N. p., 2020. Web. doi:10.1016/j.jnucmat.2020.152131.
Wu, Xin. On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies. United States. https://doi.org/10.1016/j.jnucmat.2020.152131
Wu, Xin. Wed . "On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies". United States. https://doi.org/10.1016/j.jnucmat.2020.152131. https://www.osti.gov/servlets/purl/1801224.
@article{osti_1801224,
title = {On residual stress analysis and microstructural evolution for stainless steel type 304 spent nuclear fuel canisters weld joint: Numerical and experimental studies},
author = {Wu, Xin},
abstractNote = {Chloride-induced stress corrosion cracking (CISCC) in the weldments of austenitic stainless steel canisters is one of the primary safety concerns during the dry storage of used nuclear fuel at Independent Spent Fuel Storage Installations in coastal areas. In order to evaluate the CISCC behavior in the canister, a 3D sequentially coupled thermo-mechanical finite element model was built to simulate the residual stresses induced by two intersecting longitudinal and circumferential multi-pass welds in austenitic stainless steel mockup canister. Weld-induced residual stresses from simulation were in good agreement with the experimental measurement results by deep-hole drilling and contour methods. Through-wall high tensile axial and hoop stresses were observed in both the fusion zone and heat affected zone (HAZ) in the longitudinal and circumferential weld, respectively. On the other hand, the microstructure within the weldments of 304 stainless steel mockup was characterized using optical microscopy, scanning electron microscopy, electron back-scattered diffraction and energy dispersive X-ray spectroscopy methods. A few amount of MnS inclusions in both the base metal and HAZ, and a lot of (Mn,Si)xOy inclusions in the fusion zone were found. Meanwhile, there is some α'-martensite in the base metal, while the martensite was reversed in the HAZ. In the fusion zone, there is a lot of δ-ferrite. The martensite reversion phenomenon was also verified by the combination of Feritscope test and thermal simulation, which could predict a martensite reversion temperature as 400C°. The welding residual stresses and microstructure analysis results could offer the instructive information for the prediction of CISCC behavior of the spent nuclear fuel canisters.},
doi = {10.1016/j.jnucmat.2020.152131},
journal = {Journal of Nuclear Materials},
number = ,
volume = 534,
place = {United States},
year = {Wed Apr 01 00:00:00 EDT 2020},
month = {Wed Apr 01 00:00:00 EDT 2020}
}

Journal Article:

Citation Metrics:
Cited by: 7 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

The assessment of residual stresses in welded high strength steel box sections
journal, September 2012


The effects of deformation induced martensite on the sensitization of austenitic stainless steels
journal, December 1980

  • Briant, C. L.; Ritter, A. M.
  • Metallurgical Transactions A, Vol. 11, Issue 12
  • DOI: 10.1007/BF02655120

Influence of deformation on the transformation of austenitic stainless steels
journal, September 1985


Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening
journal, July 2016

  • Sundar, R.; Ganesh, P.; Kumar, B. Sunil
  • Journal of Materials Engineering and Performance, Vol. 25, Issue 9
  • DOI: 10.1007/s11665-016-2220-3

Microstructure and corrosion behavior of multipass gas tungsten arc welded 304L stainless steel
journal, March 2014


Dislocation activities at the martensite phase transformation interface in metastable austenitic stainless steel: An in-situ TEM study
journal, August 2017


Chloride Induced Stress Corrosion Cracking of Type 304 and 304L Stainless Steels in Air
journal, January 2003


Magnetic measurements of the reverse martensite to austenite transformation in a rolled austenitic stainless steel
journal, March 2004


A magnetic study of the reversion of martensite α′ in a 304 stainless steel
journal, July 2000


SCC susceptibility of cold-worked stainless steel with minor element additions
journal, October 2011


Preventing Stress Corrosion Cracking of Spent Nuclear Fuel Dry Storage Canisters
journal, January 2019


Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments
journal, July 2014


Stress corrosion cracking of austenitic weld deposits in a salt spray environment
journal, October 2015


Effects of strain-induced martensite and its reversion on the magnetic properties of AISI 201 austenitic stainless steel
journal, December 2016

  • Souza Filho, I. R.; Sandim, M. J. R.; Cohen, R.
  • Journal of Magnetism and Magnetic Materials, Vol. 419
  • DOI: 10.1016/j.jmmm.2016.06.027

Stress corrosion cracking of stainless-steel canister for concrete cask storage of spent fuel
journal, September 2008


Chloride-induced stress corrosion cracking of used nuclear fuel welded stainless steel canisters: A review
journal, November 2015


Laser surface-contouring and spline data-smoothing for residual stress measurement
journal, April 2004

  • Prime, M. B.; Sebring, R. J.; Edwards, J. M.
  • Experimental Mechanics, Vol. 44, Issue 2
  • DOI: 10.1007/BF02428177

A new finite element model for welding heat sources
journal, June 1984

  • Goldak, John; Chakravarti, Aditya; Bibby, Malcolm
  • Metallurgical Transactions B, Vol. 15, Issue 2
  • DOI: 10.1007/BF02667333

The influence of crystallographic orientation distribution on 316LVM stainless steel pitting behavior
journal, March 2009


Evaluation of Errors Associated with Cutting-Induced Plasticity in Residual Stress Measurements Using the Contour Method
journal, February 2017