3D Printing of Customized Li‐Ion Batteries with Thick Electrodes
Abstract
Abstract The growing demand for rechargeable lithium‐ion batteries (LIBs) with higher capacity in customized geometries underscores the need for new battery materials, architectures, and assembly strategies. Here, the design, fabrication, and electrochemical performance of fully 3D printed LIBs composed of thick semisolid electrodes that exhibit high areal capacity are reported. Specifically, semisolid cathode and anode inks, as well as UV curable packaging and separator inks for direct writing of LIBs in arbitrary geometries are created. These fully 3D printed and packaged LIBs, which are encased between two glassy carbon current collectors, deliver an areal capacity of 4.45 mAh cm −2 at a current density of 0.14 mA cm −2 , which is equivalent to 17.3 Ah L −1 . The ability to produce high‐performance LIBs in customized form factors opens new avenues for integrating batteries directly within 3D printed objects.
- Authors:
-
- John A. Paulson School of Engineering and Applied Sciences Wyss Institute for Biologically Inspired Engineering Harvard University Cambridge MA 02138 USA
- Publication Date:
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1426349
- Resource Type:
- Publisher's Accepted Manuscript
- Journal Name:
- Advanced Materials
- Additional Journal Information:
- Journal Name: Advanced Materials Journal Volume: 30 Journal Issue: 16; Journal ID: ISSN 0935-9648
- Publisher:
- Wiley Blackwell (John Wiley & Sons)
- Country of Publication:
- Germany
- Language:
- English
Citation Formats
Wei, Teng‐Sing, Ahn, Bok Yeop, Grotto, Julia, and Lewis, Jennifer A. 3D Printing of Customized Li‐Ion Batteries with Thick Electrodes. Germany: N. p., 2018.
Web. doi:10.1002/adma.201703027.
Wei, Teng‐Sing, Ahn, Bok Yeop, Grotto, Julia, & Lewis, Jennifer A. 3D Printing of Customized Li‐Ion Batteries with Thick Electrodes. Germany. https://doi.org/10.1002/adma.201703027
Wei, Teng‐Sing, Ahn, Bok Yeop, Grotto, Julia, and Lewis, Jennifer A. Thu .
"3D Printing of Customized Li‐Ion Batteries with Thick Electrodes". Germany. https://doi.org/10.1002/adma.201703027.
@article{osti_1426349,
title = {3D Printing of Customized Li‐Ion Batteries with Thick Electrodes},
author = {Wei, Teng‐Sing and Ahn, Bok Yeop and Grotto, Julia and Lewis, Jennifer A.},
abstractNote = {Abstract The growing demand for rechargeable lithium‐ion batteries (LIBs) with higher capacity in customized geometries underscores the need for new battery materials, architectures, and assembly strategies. Here, the design, fabrication, and electrochemical performance of fully 3D printed LIBs composed of thick semisolid electrodes that exhibit high areal capacity are reported. Specifically, semisolid cathode and anode inks, as well as UV curable packaging and separator inks for direct writing of LIBs in arbitrary geometries are created. These fully 3D printed and packaged LIBs, which are encased between two glassy carbon current collectors, deliver an areal capacity of 4.45 mAh cm −2 at a current density of 0.14 mA cm −2 , which is equivalent to 17.3 Ah L −1 . The ability to produce high‐performance LIBs in customized form factors opens new avenues for integrating batteries directly within 3D printed objects.},
doi = {10.1002/adma.201703027},
journal = {Advanced Materials},
number = 16,
volume = 30,
place = {Germany},
year = {Thu Mar 15 00:00:00 EDT 2018},
month = {Thu Mar 15 00:00:00 EDT 2018}
}
https://doi.org/10.1002/adma.201703027
Web of Science
Works referenced in this record:
Conveying Advanced Li-ion Battery Materials into Practice The Impact of Electrode Slurry Preparation Skills
journal, July 2016
- Kraytsberg, Alexander; Ein-Eli, Yair
- Advanced Energy Materials, Vol. 6, Issue 21
Ultrahigh-Energy-Density Microbatteries Enabled by New Electrode Architecture and Micropackaging Design
journal, May 2010
- Lai, Wei; Erdonmez, Can K.; Marinis, Thomas F.
- Advanced Materials, Vol. 22, Issue 20
Mechanisms of PVP in the preparation of silver nanoparticles
journal, December 2005
- Wang, Hongshui; Qiao, Xueliang; Chen, Jianguo
- Materials Chemistry and Physics, Vol. 94, Issue 2-3
Lithium-Ion Textile Batteries with Large Areal Mass Loading
journal, October 2011
- Hu, Liangbing; La Mantia, Fabio; Wu, Hui
- Advanced Energy Materials, Vol. 1, Issue 6
Issues and challenges facing rechargeable lithium batteries
journal, November 2001
- Tarascon, J.-M.; Armand, M.
- Nature, Vol. 414, Issue 6861, p. 359-367
A comprehensive understanding of electrode thickness effects on the electrochemical performances of Li-ion battery cathodes
journal, June 2012
- Zheng, Honghe; Li, Jing; Song, Xiangyun
- Electrochimica Acta, Vol. 71, p. 258-265
Designing two-dimensional materials that spring rapidly into three-dimensional shapes
journal, January 2015
- Ye, C.; Tsukruk, V. V.
- Science, Vol. 347, Issue 6218
High-power lithium ion microbatteries from interdigitated three-dimensional bicontinuous nanoporous electrodes
journal, April 2013
- Pikul, James H.; Gang Zhang, Hui; Cho, Jiung
- Nature Communications, Vol. 4, Article No. 1732
Ultra-Thick, Low-Tortuosity, and Mesoporous Wood Carbon Anode for High-Performance Sodium-Ion Batteries
journal, May 2016
- Shen, Fei; Luo, Wei; Dai, Jiaqi
- Advanced Energy Materials, Vol. 6, Issue 14
Electronically conductive phospho-olivines as lithium storage electrodes
journal, September 2002
- Chung, Sung-Yoon; Bloking, Jason T.; Chiang, Yet-Ming
- Nature Materials, Vol. 1, Issue 2, p. 123-128
Formulation and characterization of ultra-thick electrodes for high energy lithium-ion batteries employing tailored metal foams
journal, October 2011
- Wang, John S.; Liu, Ping; Sherman, Elena
- Journal of Power Sources, Vol. 196, Issue 20
Avoiding Cracks in Nanoparticle Films
journal, September 2012
- Prosser, Jacob H.; Brugarolas, Teresa; Lee, Steven
- Nano Letters, Vol. 12, Issue 10
Biphasic Electrode Suspensions for Li-Ion Semi-solid Flow Cells with High Energy Density, Fast Charge Transport, and Low-Dissipation Flow
journal, June 2015
- Wei, Teng-Sing; Fan, Frank Y.; Helal, Ahmed
- Advanced Energy Materials, Vol. 5, Issue 15
3D Porous Sponge-Inspired Electrode for Stretchable Lithium-Ion Batteries
journal, March 2016
- Liu, Wei; Chen, Zheng; Zhou, Guangmin
- Advanced Materials, Vol. 28, Issue 18
Structure and dynamics of biphasic colloidal mixtures
journal, June 2008
- Mohraz, Ali; Weeks, Eric R.; Lewis, Jennifer A.
- Physical Review E, Vol. 77, Issue 6
3D Printing of Interdigitated Li-Ion Microbattery Architectures
journal, June 2013
- Sun, Ke; Wei, Teng-Sing; Ahn, Bok Yeop
- Advanced Materials, Vol. 25, Issue 33, p. 4539-4543
Graphene Oxide-Based Electrode Inks for 3D-Printed Lithium-Ion Batteries
journal, February 2016
- Fu, Kun; Wang, Yibo; Yan, Chaoyi
- Advanced Materials, Vol. 28, Issue 13
Some Physical Properties of Glassy Carbon
journal, January 1962
- Yamada, Shigehiko; Sato, Hiroshi
- Nature, Vol. 193, Issue 4812
A High Areal Capacity Flexible Lithium-Ion Battery with a Strain-Compliant Design
journal, September 2014
- Gaikwad, Abhinav M.; Khau, Brian V.; Davies, Greg
- Advanced Energy Materials, Vol. 5, Issue 3
The effects of electrode thickness on the electrochemical and thermal characteristics of lithium ion battery
journal, February 2015
- Zhao, Rui; Liu, Jie; Gu, Junjie
- Applied Energy, Vol. 139
A Gum-Like Lithium-Ion Battery Based on a Novel Arched Structure
journal, January 2015
- Weng, Wei; Sun, Qian; Zhang, Ye
- Advanced Materials, Vol. 27, Issue 8
Effects of Particle Size, Electronic Connectivity, and Incoherent Nanoscale Domains on the Sequence of Lithiation in LiFePO 4 Porous Electrodes
journal, October 2015
- Li, Yiyang; Meyer, Sophie; Lim, Jongwoo
- Advanced Materials, Vol. 27, Issue 42
Analysis of the Implications of Rapid Charging on Lithium-Ion Battery Performance
journal, January 2015
- Hasan, Mohammed F.; Chen, Chien-Fan; Shaffer, Christian E.
- Journal of The Electrochemical Society, Vol. 162, Issue 7
Folding Paper-Based Lithium-Ion Batteries for Higher Areal Energy Densities
journal, September 2013
- Cheng, Qian; Song, Zeming; Ma, Teng
- Nano Letters, Vol. 13, Issue 10
High-Resolution In-Situ Structural Measurements of the Li 4/3 Ti 5/3 O 4 “Zero-Strain” Insertion Material
journal, March 2002
- Ronci, F.; Reale, P.; Scrosati, B.
- The Journal of Physical Chemistry B, Vol. 106, Issue 12
Why do batteries fail?
journal, February 2016
- Palacin, M. R.; de Guibert, A.
- Science, Vol. 351, Issue 6273
Pre-dispersed carbon black as conductive agent for LiFePO4 cathodes
journal, July 2014
- Zhang, Zhi-an; Qu, Chang-ming; Jia, Ming
- Journal of Central South University, Vol. 21, Issue 7
Elucidating the Performance Limitations of Lithium-ion Batteries due to Species and Charge Transport through Five Characteristic Parameters
journal, September 2016
- Jiang, Fangming; Peng, Peng
- Scientific Reports, Vol. 6, Issue 1
Investigation into the antibacterial behaviour of suspensions of ZnO nanoparticles (ZnO nanofluids)
journal, October 2006
- Zhang, Lingling; Jiang, Yunhong; Ding, Yulong
- Journal of Nanoparticle Research, Vol. 9, Issue 3
Manufacturing of industry-relevant silicon negative composite electrodes for lithium ion-cells
journal, September 2014
- Nguyen, B. P. N.; Chazelle, S.; Cerbelaud, M.
- Journal of Power Sources, Vol. 262
Columnar order in jammed LiFePO4 cathodes: ion transport catastrophe and its mitigation
journal, January 2012
- Smith, Kyle C.; Mukherjee, Partha P.; Fisher, Timothy S.
- Physical Chemistry Chemical Physics, Vol. 14, Issue 19
A new configured lithiated silicon–sulfur battery built on 3D graphene with superior electrochemical performances
journal, January 2016
- Li, Bin; Li, Songmei; Xu, Jingjing
- Energy & Environmental Science, Vol. 9, Issue 6
Poly(Vinyl Pyrrolidone), a Dispersant for Non-Aqueous Processing of Silicon Carbide
journal, April 2005
- Zhang, Jingxian; Jiang, Dongliang; Lin, Qingling
- Journal of the American Ceramic Society, Vol. 88, Issue 4
Mechanically compliant and lithium dendrite growth-suppressing composite polymer electrolytes for flexible lithium-ion batteries
journal, January 2013
- Kim, Se-Hee; Choi, Keun-Ho; Cho, Sung-Ju
- Journal of Materials Chemistry A, Vol. 1, Issue 16
Diffusivity Measurement of LiPF6, LiTFSI, LiBF4 in PC
conference, January 2008
- Nishida, Tetsuo; Nishikawa, Kei; Fukunaka, Yasuhiro
- 211th ECS Meeting, ECS Transactions
Rapidly falling costs of battery packs for electric vehicles
journal, March 2015
- Nykvist, Björn; Nilsson, Måns
- Nature Climate Change, Vol. 5, Issue 4
True Performance Metrics in Electrochemical Energy Storage
journal, November 2011
- Gogotsi, Y.; Simon, P.
- Science, Vol. 334, Issue 6058
Electrospun titania-based fibers for high areal capacity Li-ion battery anodes
journal, May 2015
- Self, Ethan C.; Wycisk, Ryszard; Pintauro, Peter N.
- Journal of Power Sources, Vol. 282
Cationic Comb Polymer Superdispersants for Colloidal Silica Suspensions
journal, June 2009
- Rhodes, Summer K.; Lambeth, Robert H.; Gonzales, Jaime
- Langmuir, Vol. 25, Issue 12
High areal capacity Li ion battery anode based on thick mesoporous Co3O4 nanosheet networks
journal, April 2014
- Wang, Xinghui; Fan, Yu; Agung Susantyoko, Rahmat
- Nano Energy, Vol. 5, p. 91-96
Numerical Simulation of Intercalation-Induced Stress in Li-Ion Battery Electrode Particles
journal, January 2007
- Zhang, Xiangchun; Shyy, Wei; Marie Sastry, Ann
- Journal of The Electrochemical Society, Vol. 154, Issue 10
The energy-storage frontier: Lithium-ion batteries and beyond
journal, November 2015
- Crabtree, George; Kócs, Elizabeth; Trahey, Lynn
- MRS Bulletin, Vol. 40, Issue 12
Non-aqueous carbon black suspensions for lithium-based redox flow batteries: rheology and simultaneous rheo-electrical behavior
journal, January 2013
- Youssry, Mohamed; Madec, Lénaïc; Soudan, Patrick
- Physical Chemistry Chemical Physics, Vol. 15, Issue 34
Three-dimensional bicontinuous ultrafast-charge and -discharge bulk battery electrodes
journal, March 2011
- Zhang, Huigang; Yu, Xindi; Braun, Paul V.
- Nature Nanotechnology, Vol. 6, Issue 5, p. 277-281
Thick Electrodes for High Energy Lithium Ion Batteries
journal, January 2015
- Singh, Madhav; Kaiser, Jörg; Hahn, Horst
- Journal of The Electrochemical Society, Vol. 162, Issue 7
High-performance battery electrodes via magnetic templating
journal, July 2016
- Sander, J. S.; Erb, R. M.; Li, L.
- Nature Energy, Vol. 1, Issue 8
Synthesis and electrochemical performance of LiCoPO4 micron-rods by dispersant-aided hydrothermal method for lithium ion batteries
journal, March 2009
- Zhao, Yujuan; Wang, Suijun; Zhao, Chunsong
- Rare Metals, Vol. 28, Issue 2
Design of Aqueous Processed Thick LiFePO[sub 4] Composite Electrodes for High-Energy Lithium Battery
journal, January 2009
- Porcher, W.; Lestriez, B.; Jouanneau, S.
- Journal of The Electrochemical Society, Vol. 156, Issue 3
A pomegranate-inspired nanoscale design for large-volume-change lithium battery anodes
journal, February 2014
- Liu, Nian; Lu, Zhenda; Zhao, Jie
- Nature Nanotechnology, Vol. 9, Issue 3
Structural and thermodynamic stability of Li4Ti5O12 anode material for lithium-ion battery
journal, January 2013
- Yi, Ting-Feng; Xie, Ying; Zhu, Yan-Rong
- Journal of Power Sources, Vol. 222
Ultra-thick Li-ion battery electrodes using different cell size of metal foam current collectors
journal, January 2015
- Yang, Gui-Fu; Song, Kyung-Yup; Joo, Seung-Ki
- RSC Advances, Vol. 5, Issue 22
High Energy Density Lithium-Sulfur Batteries: Challenges of Thick Sulfur Cathodes
journal, March 2015
- Lv, Dongping; Zheng, Jianming; Li, Qiuyan
- Advanced Energy Materials, Vol. 5, Issue 16, Article No. 1402290