Method and apparatus for double-sided incremental flanging

Zhang, Huan; Cao, Jian; Ehmann, Kornel; Chen, Jun

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
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Title: Method and apparatus for double-sided incremental flanging

Abstract

Flanges formed on sheet metal parts to increase the part stiffness or create mating surface for further assembly are created in an incremental sheet forming process using forming tool and supporting tool that move along a specified tool path so as to gradually deform a peripherally-clamped sheet metal work piece into the desired geometry. With two universal tools moving along the designed toolpath on the both sides of the part, the process is very flexible. Process time is can also be reduced by utilizing an accumulative double-sided incremental hole-flanging strategy, in which the flange is formed in only one step.

Inventors:: Zhang, Huan; Cao, Jian; Ehmann, Kornel; Chen, Jun

Issue Date:: 2022-05-24

Research Org.:: Northwestern Univ., Evanston, IL (United States); Shanghai Jiao Tong Univ. (China)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1892947

Patent Number(s):: 11338348

Application Number:: 16/613,885

Assignee:: Northwestern University (Evanston, IL); Shanghai Jiao Tong University (Shanghai, CN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21D - WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL

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B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21D - WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL
B21D31/005 - {Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece

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DOE Contract Number:: EE0005764

Resource Type:: Patent

Resource Relation:: Patent File Date: 05/14/2018

Country of Publication:: United States

Language:: English

Citation Formats


                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, and Chen, Jun. Method and apparatus for double-sided incremental flanging.  United States: N. p., 2022. 
        Web.

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                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, & Chen, Jun. Method and apparatus for double-sided incremental flanging.  United States.

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                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, and Chen, Jun. Tue .  
        "Method and apparatus for double-sided incremental flanging".  United States.  https://www.osti.gov/servlets/purl/1892947.

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@article{osti_1892947,

  title        = {Method and apparatus for double-sided incremental flanging},

  author       = {Zhang, Huan and Cao, Jian and Ehmann, Kornel and Chen, Jun},

  abstractNote = {Flanges formed on sheet metal parts to increase the part stiffness or create mating surface for further assembly are created in an incremental sheet forming process using forming tool and supporting tool that move along a specified tool path so as to gradually deform a peripherally-clamped sheet metal work piece into the desired geometry. With two universal tools moving along the designed toolpath on the both sides of the part, the process is very flexible. Process time is can also be reduced by utilizing an accumulative double-sided incremental hole-flanging strategy, in which the flange is formed in only one step.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2022},

  month        = {5}

}

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Works referenced in this record:

Flange-forming tool
patent, February 1989

Ezell, Nelson
US Patent Document 4,802,355
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4802355

A New Process Design for Performing Hole-flanging Operations by Incremental Sheet Forming
journal, January 2014

Bambach, Markus; Voswinckel, Holger; Hirt, Gerhard
Procedia Engineering, Vol. 81
https://doi.org/10.1016/j.proeng.2014.10.325

Asymmetric incremental sheet forming system
patent-application, June 2009

Callebaut, Bart; Duflou, Joost; Verbert, Johan
US Patent Application 11/918935; 20090158805
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20090158805

Method of incrementally forming a workpiece
patent, November 2012

Kiridena, Vijitha Senaka; Xia, Zhiyong
US Patent Document 8,302,442
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/8302442

Method to improve geometrical accuracy of an incrementally formed workpiece
patent, July 2014

Ren, Feng; Xia, Zhiyong
US Patent Document 8,783,078
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/8783078

Bi-directional dieless incremental flanging of sheet metals using a bar tool with tapered shoulders
journal, March 2016

Wen, Tong; Zhang, Suo; Zheng, Jie
Journal of Materials Processing Technology, Vol. 229
https://doi.org/10.1016/j.jmatprotec.2015.11.005

Backward Drawing of Necks Using Incremental Approach
journal, March 2011

Petek, Aleš; Kuzman, Karl; Fijavž, Renato
Key Engineering Materials, Vol. 473
https://doi.org/10.4028/www.scientific.net/KEM.473.105

Improving geometrical accuracy for flanging by incremental sheet metal forming
journal, June 2014

Voswinckel, Holger; Bambach, Markus; Hirt, Gerhard
International Journal of Material Forming, Vol. 8, Issue 3
https://doi.org/10.1007/s12289-014-1182-y

Asymmetric Single Point Incremental Forming of Sheet Metal
journal, January 2005

Jeswiet, J.; Micari, F.; Hirt, G.
CIRP Annals, Vol. 54, Issue 2, p. 88-114
https://doi.org/10.1016/S0007-8506(07)60021-3

Process for resin-coating of resin moldings, resin-coating apparatus for use in the process
patent, October 1997

Higashi, Kenji; Uesaki, Koichi; Kobayakawa, Masunori
US Patent Document 5,676,901
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5676901

Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming
journal, October 2010

Malhotra, Rajiv; Reddy, N. V.; Cao, Jian
Journal of Manufacturing Science and Engineering, Vol. 132, Issue 6
https://doi.org/10.1115/1.4002544

Studies on hole-flanging process using multistage incremental forming
journal, January 2010

Cui, Z.; Gao, L.
CIRP Journal of Manufacturing Science and Technology, Vol. 2, Issue 2
https://doi.org/10.1016/j.cirpj.2010.02.001

Method and a punch/die assembly for the production of heat exchanger fins
patent, October 1977

Kozima, Toyoo
US Patent Document 4,055,067
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4055067

Investigation on a new hole-flanging approach by incremental sheet forming through a featured tool
journal, November 2016

Cao, Tingting; Lu, Bin; Ou, Hengan
International Journal of Machine Tools and Manufacture, Vol. 110
https://doi.org/10.1016/j.ijmachtools.2016.08.003

Method of Incrementally Forming a Workpiece
patent-application, February 2012

Kiridena, Vijitha Senaka; Xia, Zhiyong Cedric
US Patent Application 12/845950; 20120024035 A1
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20120024035

Method of verifying operating command, method of controlling machining device, recording medium recorded with operating-command verification program, and operating-command verification system
patent, August 2020

Watanabe, Masayuki; Kawabata, Junichi
US Patent Document 10,744,549
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/10744549

Incremental Forming Method And Apparatus For The Same
patent-application, October 2001

Okada, Norihisa; Kawamura, Wataru
US Patent Application 09/832007; 20010029768 A1
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20010029768

System and method for accumulative double sided incremental forming
patent, October 2015

Cao, Jian; Malhotra, Rajiv
US Patent Document 9,168,580
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/9168580

System and Method for Incrementally Forming a Workpiece
patent-application, August 2010

Johnson, Carl Frederick; Kiridena, Vijitha Senaka; Ren, Feng
US Patent Application 12/369336; 20100199742
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20100199742

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Similar Records

Title: Method and apparatus for double-sided incremental flanging

Abstract

Citation Formats

Flange-forming tool patent, February 1989

A New Process Design for Performing Hole-flanging Operations by Incremental Sheet Forming journal, January 2014

Asymmetric incremental sheet forming system patent-application, June 2009

Method of incrementally forming a workpiece patent, November 2012

Method to improve geometrical accuracy of an incrementally formed workpiece patent, July 2014

Bi-directional dieless incremental flanging of sheet metals using a bar tool with tapered shoulders journal, March 2016

Backward Drawing of Necks Using Incremental Approach journal, March 2011

Improving geometrical accuracy for flanging by incremental sheet metal forming journal, June 2014

Asymmetric Single Point Incremental Forming of Sheet Metal journal, January 2005

Process for resin-coating of resin moldings, resin-coating apparatus for use in the process patent, October 1997

Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming journal, October 2010

Studies on hole-flanging process using multistage incremental forming journal, January 2010

Method and a punch/die assembly for the production of heat exchanger fins patent, October 1977

Investigation on a new hole-flanging approach by incremental sheet forming through a featured tool journal, November 2016

Method of Incrementally Forming a Workpiece patent-application, February 2012

Method of verifying operating command, method of controlling machining device, recording medium recorded with operating-command verification program, and operating-command verification system patent, August 2020

Incremental Forming Method And Apparatus For The Same patent-application, October 2001

System and method for accumulative double sided incremental forming patent, October 2015

System and Method for Incrementally Forming a Workpiece patent-application, August 2010

Flange-forming tool
patent, February 1989

A New Process Design for Performing Hole-flanging Operations by Incremental Sheet Forming
journal, January 2014

Asymmetric incremental sheet forming system
patent-application, June 2009

Method of incrementally forming a workpiece
patent, November 2012

Method to improve geometrical accuracy of an incrementally formed workpiece
patent, July 2014

Bi-directional dieless incremental flanging of sheet metals using a bar tool with tapered shoulders
journal, March 2016

Backward Drawing of Necks Using Incremental Approach
journal, March 2011

Improving geometrical accuracy for flanging by incremental sheet metal forming
journal, June 2014

Asymmetric Single Point Incremental Forming of Sheet Metal
journal, January 2005

Process for resin-coating of resin moldings, resin-coating apparatus for use in the process
patent, October 1997

Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming
journal, October 2010

Studies on hole-flanging process using multistage incremental forming
journal, January 2010

Method and a punch/die assembly for the production of heat exchanger fins
patent, October 1977

Investigation on a new hole-flanging approach by incremental sheet forming through a featured tool
journal, November 2016

Method of Incrementally Forming a Workpiece
patent-application, February 2012

Method of verifying operating command, method of controlling machining device, recording medium recorded with operating-command verification program, and operating-command verification system
patent, August 2020

Incremental Forming Method And Apparatus For The Same
patent-application, October 2001

System and method for accumulative double sided incremental forming
patent, October 2015

System and Method for Incrementally Forming a Workpiece
patent-application, August 2010