Method and apparatus for double-sided incremental flanging

Zhang, Huan; Cao, Jian; Ehmann, Kornel; Chen, Jun

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
H99 - subject matter not otherwise provided for in this section
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Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

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Title: Method and apparatus for double-sided incremental flanging

Abstract

Flanges formed on sheet metal parts to increase the part stiffness or create mating surface for further assembly are created in an incremental sheet forming process using forming tool and supporting tool that move along a specified tool path so as to gradually deform a peripherally-clamped sheet metal work piece into the desired geometry. With two universal tools moving along the designed toolpath on the both sides of the part, the process is very flexible. Process time is can also be reduced by utilizing an accumulative double-sided incremental hole-flanging strategy, in which the flange is formed in only one step.

Inventors:: Zhang, Huan; Cao, Jian; Ehmann, Kornel; Chen, Jun

Issue Date:: 2023-03-21

Research Org.:: Northwestern Univ., Evanston, IL (United States); Shanghai Jiao Tong Univ. (China)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1987245

Patent Number(s):: 11607719

Application Number:: 17/692,832

Assignee:: Northwestern University (Evanston, IL); Shanghai Jiao Tong University (Shanghai, CN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21D - WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL

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B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21D - WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL
B21D31/005 - {Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece

Show less

DOE Contract Number:: EE0005764

Resource Type:: Patent

Resource Relation:: Patent File Date: 03/11/2022

Country of Publication:: United States

Language:: English

Citation Formats


                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, and Chen, Jun. Method and apparatus for double-sided incremental flanging.  United States: N. p., 2023. 
        Web.

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                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, & Chen, Jun. Method and apparatus for double-sided incremental flanging.  United States.

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                    Zhang, Huan, Cao, Jian, Ehmann, Kornel, and Chen, Jun. Tue .  
        "Method and apparatus for double-sided incremental flanging".  United States.  https://www.osti.gov/servlets/purl/1987245.

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@article{osti_1987245,

  title        = {Method and apparatus for double-sided incremental flanging},

  author       = {Zhang, Huan and Cao, Jian and Ehmann, Kornel and Chen, Jun},

  abstractNote = {Flanges formed on sheet metal parts to increase the part stiffness or create mating surface for further assembly are created in an incremental sheet forming process using forming tool and supporting tool that move along a specified tool path so as to gradually deform a peripherally-clamped sheet metal work piece into the desired geometry. With two universal tools moving along the designed toolpath on the both sides of the part, the process is very flexible. Process time is can also be reduced by utilizing an accumulative double-sided incremental hole-flanging strategy, in which the flange is formed in only one step.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2023},

  month        = {3}

}

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Title: Method and apparatus for double-sided incremental flanging

Abstract

Citation Formats

Gait pattern training device patent, October 2019

Apparatus for Unloading a User's Body Weight During a Physical Activity of Said User, Particularly for Gait Training of Said User patent-application, November 2015

Variable-Resistance Exercise Machine with Wireless Communication for Smart Device Control and Interactive Software Applications patent-application, November 2016

Treadmill with integrated walking rehabilitation device patent, December 2014

Variable-resistance exercise machine with wireless communication for smart device control and virtual reality applications patent, December 2017

Human Movement Research, Therapeutic, and Diagnostic Devices, Methods, and Systems patent-application, February 2017

Gymnastic and Sports Apparatus Comprising a Stereoscopic Projection Screen patent-application, July 2004

Self-locomotion training systems and methods patent, October 2017

Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming journal, October 2010

Exercise Treadmill patent-application, May 2017

Method and a punch/die assembly for the production of heat exchanger fins patent, October 1977

Incremental Forming Method And Apparatus For The Same patent-application, October 2001

System and Method for Incrementally Forming a Workpiece patent-application, August 2010

Flange-forming tool patent, February 1989

Asymmetric incremental sheet forming system patent-application, June 2009

Method of incrementally forming a workpiece patent, November 2012

Method to improve geometrical accuracy of an incrementally formed workpiece patent, July 2014

High Stiffness and High Access Forming Tool for Incremental Sheet Forming patent-application, May 2016

Apparatus for Gait Training patent-application, June 2017

Improving geometrical accuracy for flanging by incremental sheet metal forming journal, June 2014

Asymmetric Single Point Incremental Forming of Sheet Metal journal, January 2005

Studies on hole-flanging process using multistage incremental forming journal, January 2010

Exercise treadmill patent, June 2019

Treadmill with Integrated Walking Rehabilitation Device patent-application, March 2014

Method of verifying operating command, method of controlling machining device, recording medium recorded with operating-command verification program, and operating-command verification system patent, August 2020

Treadmill Arrangement and Method for Operating Same patent-application, June 2015

Treadmill speed control system patent, August 2011

Load-relieving apparatus patent, September 2020

Dynamic Oscillating Gait-Training System patent-application, March 2006

Variable Unweighting and Resistance Training and Stretching Apparatus for Use with a Cardiovascular or Other Exercise Device patent-application, November 2005

Bi-directional dieless incremental flanging of sheet metals using a bar tool with tapered shoulders journal, March 2016

Treadmill ergometer having adapted pulling and measuring units for therapeutic applications and for gait training and running training patent, August 2017

Powered Gait Orthosis and Method of Utilizing Same patent-application, January 2004

Fall Prevention Training System and Method Using a Dynamic Perturbation Platform patent-application, November 2006

System and Method for Evaluation, Detection, Conditioning, and Treatment of Neurological Functioning and Conditions patent-application, January 2021

Apparatus for Athletic and Theatrical Purposes patent, February 1912

Treadmill Ergometer Having Adapted Pulling and Measuring Units for Therapeutic Applications and for Gait Training and Running Training patent-application, August 2013

Resistance apparatus for connection to a human body patent, September 2000

Method of Incrementally Forming a Workpiece patent-application, February 2012

Treadmill with cushioned surface, automatic speed control and interface to external devices patent, November 1997

User-motion-response type exercise equipment patent, September 1998

System and method for accumulative double sided incremental forming patent, October 2015

All-in-one exercise machine for developing speed, agility, and strength patent, July 2021

A New Process Design for Performing Hole-flanging Operations by Incremental Sheet Forming journal, January 2014

Treadmill resistance apparatus patent, November 2003

Backward Drawing of Necks Using Incremental Approach journal, March 2011

Training system and method using a dynamic perturbation platform patent, August 2012

Treadmill having an automatic speed control system patent, November 1994

Walk training apparatus and walk training method thereof patent, August 2017

Variable stiffness treadmill system patent, September 2017

Process for resin-coating of resin moldings, resin-coating apparatus for use in the process patent, October 1997

Multiple pressure sensor speed controlled treadmill patent, September 2006

Investigation on a new hole-flanging approach by incremental sheet forming through a featured tool journal, November 2016

Method to Improve Geometrical Accuracy of an Incrementally Formed Workpiece patent-application, September 2014

Gait pattern training device
patent, October 2019

Apparatus for Unloading a User's Body Weight During a Physical Activity of Said User, Particularly for Gait Training of Said User
patent-application, November 2015

Variable-Resistance Exercise Machine with Wireless Communication for Smart Device Control and Interactive Software Applications
patent-application, November 2016

Treadmill with integrated walking rehabilitation device
patent, December 2014

Variable-resistance exercise machine with wireless communication for smart device control and virtual reality applications
patent, December 2017

Human Movement Research, Therapeutic, and Diagnostic Devices, Methods, and Systems
patent-application, February 2017

Gymnastic and Sports Apparatus Comprising a Stereoscopic Projection Screen
patent-application, July 2004

Self-locomotion training systems and methods
patent, October 2017

Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming
journal, October 2010

Exercise Treadmill
patent-application, May 2017

Method and a punch/die assembly for the production of heat exchanger fins
patent, October 1977

Incremental Forming Method And Apparatus For The Same
patent-application, October 2001

System and Method for Incrementally Forming a Workpiece
patent-application, August 2010

Flange-forming tool
patent, February 1989

Asymmetric incremental sheet forming system
patent-application, June 2009

Method of incrementally forming a workpiece
patent, November 2012

Method to improve geometrical accuracy of an incrementally formed workpiece
patent, July 2014

High Stiffness and High Access Forming Tool for Incremental Sheet Forming
patent-application, May 2016

Apparatus for Gait Training
patent-application, June 2017

Improving geometrical accuracy for flanging by incremental sheet metal forming
journal, June 2014

Asymmetric Single Point Incremental Forming of Sheet Metal
journal, January 2005

Studies on hole-flanging process using multistage incremental forming
journal, January 2010

Exercise treadmill
patent, June 2019

Treadmill with Integrated Walking Rehabilitation Device
patent-application, March 2014

Method of verifying operating command, method of controlling machining device, recording medium recorded with operating-command verification program, and operating-command verification system
patent, August 2020

Treadmill Arrangement and Method for Operating Same
patent-application, June 2015

Treadmill speed control system
patent, August 2011

Load-relieving apparatus
patent, September 2020

Dynamic Oscillating Gait-Training System
patent-application, March 2006

Variable Unweighting and Resistance Training and Stretching Apparatus for Use with a Cardiovascular or Other Exercise Device
patent-application, November 2005

Bi-directional dieless incremental flanging of sheet metals using a bar tool with tapered shoulders
journal, March 2016

Treadmill ergometer having adapted pulling and measuring units for therapeutic applications and for gait training and running training
patent, August 2017

Powered Gait Orthosis and Method of Utilizing Same
patent-application, January 2004

Fall Prevention Training System and Method Using a Dynamic Perturbation Platform
patent-application, November 2006

System and Method for Evaluation, Detection, Conditioning, and Treatment of Neurological Functioning and Conditions
patent-application, January 2021

Apparatus for Athletic and Theatrical Purposes
patent, February 1912

Treadmill Ergometer Having Adapted Pulling and Measuring Units for Therapeutic Applications and for Gait Training and Running Training
patent-application, August 2013

Resistance apparatus for connection to a human body
patent, September 2000

Method of Incrementally Forming a Workpiece
patent-application, February 2012

Treadmill with cushioned surface, automatic speed control and interface to external devices
patent, November 1997

User-motion-response type exercise equipment
patent, September 1998

System and method for accumulative double sided incremental forming
patent, October 2015

All-in-one exercise machine for developing speed, agility, and strength
patent, July 2021

A New Process Design for Performing Hole-flanging Operations by Incremental Sheet Forming
journal, January 2014

Treadmill resistance apparatus
patent, November 2003

Backward Drawing of Necks Using Incremental Approach
journal, March 2011

Training system and method using a dynamic perturbation platform
patent, August 2012

Treadmill having an automatic speed control system
patent, November 1994

Walk training apparatus and walk training method thereof
patent, August 2017

Variable stiffness treadmill system
patent, September 2017

Process for resin-coating of resin moldings, resin-coating apparatus for use in the process
patent, October 1997

Multiple pressure sensor speed controlled treadmill
patent, September 2006

Investigation on a new hole-flanging approach by incremental sheet forming through a featured tool
journal, November 2016

Method to Improve Geometrical Accuracy of an Incrementally Formed Workpiece
patent-application, September 2014