Electrical-assisted double side incremental forming and processes thereof
Abstract
A process for forming a sheet metal component using an electric current passing through the component is provided. The process can include providing a double side incremental forming machine, the machine operable to perform a plurality of double side incremental deformations on the sheet metal component and also apply an electric direct current to the sheet metal component during at least part of the forming. The direct current can be applied before or after the forming has started and/or be terminated before or after the forming has stopped. The direct current can be applied to any portion of the sheet metal. The electrical assistance can reduce the magnitude of force required to produce a given amount of deformation, increase the amount of deformation exhibited before failure and/or reduce any springback typically exhibited by the sheet metal component.
- Inventors:
- Issue Date:
- Research Org.:
- Northwestern Univ., Evanston, IL (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1133681
- Patent Number(s):
- 8741079
- Application Number:
- 13/221,304
- Assignee:
- The Penn State Research Foundation (University Park, PA); Northwestern University (Evanston, IL
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21D - WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL
B - PERFORMING OPERATIONS B21 - MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL B21J - FORGING
- DOE Contract Number:
- EE0003460
- Resource Type:
- Patent
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE
Citation Formats
Roth, John, and Cao, Jian. Electrical-assisted double side incremental forming and processes thereof. United States: N. p., 2014.
Web.
Roth, John, & Cao, Jian. Electrical-assisted double side incremental forming and processes thereof. United States.
Roth, John, and Cao, Jian. Tue .
"Electrical-assisted double side incremental forming and processes thereof". United States. https://www.osti.gov/servlets/purl/1133681.
@article{osti_1133681,
title = {Electrical-assisted double side incremental forming and processes thereof},
author = {Roth, John and Cao, Jian},
abstractNote = {A process for forming a sheet metal component using an electric current passing through the component is provided. The process can include providing a double side incremental forming machine, the machine operable to perform a plurality of double side incremental deformations on the sheet metal component and also apply an electric direct current to the sheet metal component during at least part of the forming. The direct current can be applied before or after the forming has started and/or be terminated before or after the forming has stopped. The direct current can be applied to any portion of the sheet metal. The electrical assistance can reduce the magnitude of force required to produce a given amount of deformation, increase the amount of deformation exhibited before failure and/or reduce any springback typically exhibited by the sheet metal component.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2014},
month = {6}
}
Works referenced in this record:
Techniques for manufacturing a product using electric current during plastic deformation of material
patent, December 2007
- Dariavach, Nader G.; Rice, James A.
- US Patent Document 7,302,821
Single point incremental forming of metallic materials using applied direct current
patent, September 2011
- Roth, John T.
- US Patent Document 8,021,501
Method and forming machine for deforming a hollow workpiece
patent-application, March 2004
- Masse, Johan
- US Patent Application 10/451893; 20040050130
Stretch-Forming Machine Method
patent-application, July 2007
- Polen, Larry Alexander; Harkey, Jonathan Todd
- US Patent Application 11/562816; 20070163323
Single Point Incremental Forming of Metallic Materials Using Applied Direct Current
patent-application, February 2009
- Roth, John
- US Patent Application 12/194355; 20090044590
Study on instability of the point bolster sheet metal dieless forming
journal, June 2006
- Mao, F.; Mo, J. H.; Huang, S. H.
- Journal of Materials Processing Technology, Vol. 176, Issue 1-3, p. 13-18
Effect of DC Current on the Formability of 6Al 4V Titanium
conference, January 2006
- Ross, Carl D.; Kronenberger, Thomas J.; Roth, John T.
- ASME 2006 International Manufacturing Science and Engineering Conference, Manufacturing Science and Engineering, Parts A and B
Multi-Field FE Modeling of Resistive Heating in a 6061-T6511 Aluminum Specimen
conference, January 2006
- Khalilollahi, Amir; Johnson, David H.; Roth, John
- ASME 2006 International Mechanical Engineering Congress and Exposition, Manufacturing Engineering and Textile Engineering
Compressive Superplastic Behavior of 6Al-4V Titanium Caused by an Applied DC Current
conference, January 2006
- Kronenberger, Thomas J.; Warner, Matthew K.; Roth, John T.
- ASME 2006 International Mechanical Engineering Congress and Exposition, Materials, Nondestructive Evaluation, and Pressure Vessels and Piping
Axial Temperature Profile in a Cylindrical Tensile Bar Carrying a Large Electric Current During a Tensile Test
conference, January 2006
- Warley, Russell L.; Roth, John T.
- ASME 2006 International Mechanical Engineering Congress and Exposition, Heat Transfer, Volume 2
The Effects of DC Current on the Tensile Properties of Metals
conference, January 2005
- Ross, Carl; Roth, John T.
- ASME 2005 International Mechanical Engineering Congress and Exposition, Materials
The Reduction of Deformation Energy and Increase in Workability of Metals Through an Applied Electric Current
conference, January 2005
- Perkins, Timothy A.; Roth, John T.
- ASME 2005 International Mechanical Engineering Congress and Exposition, Manufacturing Engineering and Materials Handling, Parts A and B
Effects of DC Current on the Stress-Strain Curve and Hardness of 6061 T6511 Aluminum
conference, January 2004
- Andrawes, Joseph S.; Heigel, Jarred C.; Roth, John T.
- ASME 2004 International Mechanical Engineering Congress and Exposition, Materials
Works referencing / citing this record:
System and method for incremental forming
patent, December 2015
- Beltran, Michael; Cao, Jian; Roth, John T.
- US Patent Document 9,221,091
System and method for accumulative double sided incremental forming
patent, October 2015
- Cao, Jian; Malhotra, Rajiv
- US Patent Document 9,168,580