Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

SF/sub 6/ foamed insulation. Final report

Technical Report ·
DOI:https://doi.org/10.2172/7212947· OSTI ID:7212947

Sulfur hexafluoride (SF/sub 6/) epoxy foam, a novel material which consists of a highly electronegative gas (SF/sub 6/) confined in a network of closed epoxy cells is described. SF/sub 6/ epoxy foam can be prepared by mixing liquid epoxy and molecular sieves that have been previously loaded with SF/sub 6/ (molecular sieves adsorb approximately 25% by weight SF/sub 6/). When the mix is heated, the molecular sieves release their adsorbed SF/sub 6/, thus foaming the epoxy. Subsequent cure traps the SF/sub 6/ in small, evenly distributed closed cells. Some of the measured properties of SF/sub 6/ epoxy foam indicate this unique material is suitable for high voltage electrical insulation. These properties include a low dielectric constant, a high dielectric strength, the ability to regain dielectric strength when punctured (by a low power source), and a material that does not require vacuum casting. Since some of these properties can be directly attributed to SF/sub 6/, an analytical method was developed to determine if epoxy foams retained the SF/sub 6/ blowing agent. Neutron Activation Analysis (NAA) was the chosen non-destructive method. Consequently, after measuring a sample's initial SF/sub 6/ concentration, the sample could be aged and reanalyzed in order to measure changes in SF/sub 6/ content due to aging. The NAA data obtained on aged samples indicated that some materials retained SF/sub 6/ up to the point of thermal decomposition, whereas other formulations retained SF/sub 6/ provided they were not aged in excess of their glass transition temperatures. The retention of SF/sub 6/ by these foams suggests they will retain the properties attributed to SF/sub 6/ and they can therefore be used as high voltage insulation in either air of SF/sub 6/ environments.

Research Organization:
Gould, Inc., Colmar, Pa. (USA). Research and Development Div.
OSTI ID:
7212947
Report Number(s):
EPRI-EL-520
Country of Publication:
United States
Language:
English