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Analysis of failure modes resulting in stress corrosion cracking of 304N tubing in a high pressure heater desuperheater

Journal Article · · Journal of Engineering for Gas Turbines and Power
DOI:https://doi.org/10.1115/1.2818481· OSTI ID:316157
; ;  [1];  [2]
  1. Santee Cooper, Moncks Corner, SC (United States)
  2. Powerfect, Inc., E. Hanover, NJ (United States)

Santee Cooper (South Carolina Public Service Authority) experienced twenty-three tube failures in a high pressure feedwater heater that was in service less than three years. The tube failures were located at baffles adjacent to both exists of the dual flow desuperheater. Metallurgical analysis of the failed tubes indicated that stress corrosion cracking of the 304N stainless steel was the primary failure mode (Rudin, 1994; Shifler, 1994). The investigation to determine the factors leading to the onset of stress corrosion cracking included analysis of heater acceptance tests, the heater manufacturer`s proposal and manufacturing procedures, operational data, eddy current reports, metallurgical reports, and a heater design review for vibration and wet wall potential (formation of condensation on the outside diameter (OD) of the tube prior to the desuperheater exit).

Sponsoring Organization:
USDOE
OSTI ID:
316157
Journal Information:
Journal of Engineering for Gas Turbines and Power, Journal Name: Journal of Engineering for Gas Turbines and Power Journal Issue: 4 Vol. 120; ISSN 0742-4795; ISSN JETPEZ
Country of Publication:
United States
Language:
English