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Optimized AC/DC Dual Active Bridge Converter using Monolithic SiC Bidirectional FET (BiDFET) for Solar PV Applications

Conference · · 2021 IEEE Energy Conversion Congress and Exposition (ECCE)

Grid interface power conversion systems for commercial, industrial and residential solar power generation are becoming ubiquitous due to the competitive cost of solar energy. The AC/DC dual active bridge (DAB) converter is an upcoming topology in industrial PV energy and energy storage applications, providing bidirectional power transfer and galvanic isolation. In this paper, the properties of a DAB-type converter are leveraged to propose a design optimization process. It can optimize the high-frequency RMS current, size of magnetic elements and zero-voltage-switching (ZVS) region of the converter. The resulting design is compared against that derived from a conventional approach. In addition, an algorithm to compute the harmonic currents at the DC and line frequency AC ports of the system is proposed, and the respective filter designs are presented. The optimized design of the AC/DC DAB converter is implemented using the newly developed, 1200 V, 46 mΩ, four quadrant, SiC-based monolithic bidirectional FETs (BiDFET). Experimental results from the 2.3 kW, 400V/277VRMS hardware prototype are finally presented to verify the design process.

Research Organization:
North Carolina State University
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
DOE Contract Number:
EE0008345
OSTI ID:
2324651
Journal Information:
2021 IEEE Energy Conversion Congress and Exposition (ECCE), Journal Name: 2021 IEEE Energy Conversion Congress and Exposition (ECCE)
Country of Publication:
United States
Language:
English

References (10)

Exact Solution of ZVS Boundaries and AC-Port Currents in Dual Active Bridge Type DC–DC Converters journal June 2019
A Single-Stage Dual-Active-Bridge-Based Soft Switched AC–DC Converter With Open-Loop Power Factor Correction and Other Advanced Features journal August 2014
PRESiCETM: Process Engineered for Manufacturing SiC Electronic Devices journal June 2018
Performance characterization of a high-power dual active bridge DC-to-DC converter journal January 1992
A three-phase soft-switched high-power-density DC/DC converter for high-power applications journal January 1991
A Review of Single-Phase Grid-Connected Inverters for Photovoltaic Modules journal September 2005
A Simple Unified Model for Generic Operation of Dual Active Bridge Converter journal May 2019
Monolithic 4-Terminal 1.2 kV/20 A 4H-SiC Bi-Directional Field Effect Transistor (BiDFET) with Integrated JBS Diodes conference September 2020
Packaging Development for a 1200V SiC BiDFET Switch Using Highly Thermally Conductive Organic Epoxy Laminate conference September 2020
Optimal ZVS Modulation of Single-Phase Single-Stage Bidirectional DAB AC–DC Converters journal August 2014

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