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Ball Motion and Near-Field Spray Characteristics of a Gasoline Direct Injection Injector using an X-ray Phase-Contrast Imaging Technique under High-Injection Pressures

Journal Article · · International Journal of Heat and Mass Transfer
 [1];  [2];  [2];  [3];  [1]
  1. Chonnam National Univ., Gwangju (Korea, Republic of)
  2. Hyundai-Kefico, Gunpo-si (Korea, Republic of)
  3. Argonne National Lab. (ANL), Argonne, IL (United States)

Here, the purpose of this study is to visualize the ball (needle) motion and near-field spray characteristics of a gasoline direct injection injector under different injection conditions and analyze the effect of the internal structure of the injector on the ball motion, near-field spray velocity, and post-injection process. The injection pressure is set to 10MPa, 20 MPa, and 30 MPa, and the energization duration is fixed at 1.5 ms. An advanced X-ray technique with high transmittance and low scattering, is used to visualize the internal structure and near-field spray characteristics of the injector, which is impossible with general light sources. The ball is found to tilt to the right in the Y-axial direction during stable motion because the driving force of fuel on the ball is larger on the left side owing to the larger distance of the ball from the left wall. In addition, during stable motion, the near-field velocity of a hole with a smaller inlet angle is significantly higher than that of a hole with a larger inlet angle. The hole with a smaller inlet angle display better atomization characteristics during the post-injection process under all values of injection pressure.

Research Organization:
Argonne National Laboratory (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES); National Research Foundation (NRF) of Korea; Center for Environmentally Friendly Vehicle (CEFV); Ministry of Environment, Korea
Grant/Contract Number:
AC02-06CH11357
OSTI ID:
1864348
Journal Information:
International Journal of Heat and Mass Transfer, Journal Name: International Journal of Heat and Mass Transfer Vol. 166; ISSN 0017-9310
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (27)

A High Power, High Resolution LDA/PDA System Applied to Gasoline Direct Injection Sprays journal May 1999
Ultra-high speed imaging study of the diesel spray close to the injector tip at the initial opening stage with single injection journal March 2016
Comparative study of flow characteristics within asymmetric multi hole VCO and SAC nozzles journal January 2017
Ultrafast X-ray study of multi-hole GDI injector sprays: Effects of nozzle hole length and number on initial spray formation journal November 2015
Hole number effect on spray dynamics of multi-hole diesel nozzles: An observation from three- to nine-hole nozzles journal April 2019
Near-field dynamics of high-speed diesel sprays: Effects of orifice inlet geometry and injection pressure journal October 2014
Effect of the number and position of nozzle holes on in- and near-nozzle dynamic characteristics of diesel injection journal June 2015
Near-nozzle dynamics of diesel spray under varied needle lifts and its prediction using analytical model journal September 2016
Experimental study on the effect of nozzle hole-to-hole angle on the near-field spray of diesel injector using fast X-ray phase-contrast imaging journal December 2016
Eccentric needle motion effect on near-nozzle dynamics of diesel spray journal October 2017
Near-nozzle spray dynamics of 6-hole GDI injector under subcooled and superheated conditions journal November 2018
Effect of sac-volume on the relationship among ball behavior, injection and initial spray characteristics of ultra-high pressure GDI injector journal February 2021
Numerical analyses of transient flow characteristics within each nozzle hole of an asymmetric diesel injector journal January 2017
The influence of eccentric needle movement on internal flow and injection characteristics of a multi-hole diesel nozzle journal February 2018
Imaging in the optically dense regions of a spray: A review of developing techniques journal October 2013
Effect of fuel and nozzle geometry on the off-axis oscillation of needle in diesel injectors using high-speed X-ray phase contrast imaging journal May 2016
The Effects of Diesel Injector Needle Motion on Spray Structure conference July 2010
Biodiesel effects on transient needle motion and near-exit flow characteristics of a high-pressure diesel injector journal September 2013
Multi-hole gasoline direct injection:In-nozzle flow and primary breakup investigated in transparent nozzlesand with X-ray journal August 2017
Nozzle tip wetting in gasoline direct injection injector and its link with nozzle internal flow journal August 2019
INTERNAL FLOW CHARACTERIZATION ON AN ECN GDi INJECTOR journal January 2016
Quantitative Measurements of Diesel fuel Spray Characteristics in the Near-Nozzle Region Using X-Ray Absorption journal January 2001
Modeling Needle Motion Influence on Nozzle Flow in High Pressure Injection System conference April 2007
X-ray Imaging of Cavitation in Diesel Injectors journal April 2014
Effect of Off-Axis Needle Motion on Internal Nozzle and Near Exit Flow in a Multi-Hole Diesel Injector journal April 2014
Effects of Cavitation and Hydraulic Flip in 3-Hole GDI Injectors journal March 2017
High Speed X-Ray Imaging for Nozzle Exit Velocity and Density Distribution Measurements of GDI Nozzles
  • Distler, Raphael; Hamann, Christoph; Krämer, Martin
  • ILASS2017 - 28th European Conference on Liquid Atomization and Spray Systems, Proceedings ILASS–Europe 2017. 28th Conference on Liquid Atomization and Spray Systems https://doi.org/10.4995/ILASS2017.2017.4598
conference September 2017

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