skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Rapid Load Transition for Integrated Solid Oxide Fuel Cell - Gas Turbine (SOFC-GT) Energy Systems: A Demonstration of the Potential for Grid Response

Journal Article · · Energy Conversion and Management

Rapid load transition is an essential requirement for integrated energy systems to maintain grid resilience as more renewable resources are added to the grid. Integrated solid oxide fuel cell - gas turbine (SOFC-GT) systems can provide high efficiency and low carbon emissions over a broad range of turndown. These hybrids also have the potential to enable rapid grid response. The challenge has been to demonstrate effective control strategies to manage load transitions. In the present study, a load transition of ~50% was achieved in 10 s using a novel but simple strategy. Power demand on the SOFC and the GT were ramped down concurrently. During this transition, the SOFC anode fuel was manipulated to maintain SOFC fuel utilization while the cathode inlet air flow and temperature were also manipulated to thermally protect the SOFC. This study was conducted using the Hybrid Performance (Hyper) facility at the National Energy Technology Laboratory (NETL) in a co-simulation environment with the Idaho National Laboratory (INL)'s grid-simulation. The load ramping strategy was tested using a hardware-based cyber-physical simulation methodology. The results demonstrate a high-fidelity representation of SOFC-GT hybrid dynamics and validation of the control strategy. Thermal and electrochemical transients indicated that the SOFC was well protected during rapid load turndown without violating operability constraints. This demonstration revealed the non-linear nature of tightly coupled SOFC-GT system components, especially the non-linear response of SOFC cathode air flow and inlet temperature controls. These results highlight the needs and challenges in developing adaptive automatic controls for autonomous rapid load transitions. This work demonstrates that SOFC-GT hybrids are a viable option to provide the fast-ramping characteristics essential to accommodate high levels of variable renewable power while maintaining grid resilience, reliability, and environmental performance. The results also demonstrate the utility of co-simulation in advancing the tightly-coupled integrated energy systems needed to meet goals for zero-carbon power generation.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Fossil Energy (FE)
DOE Contract Number:
AC36-08GO28308
OSTI ID:
1863951
Report Number(s):
NREL/JA-5C00-82670; MainId:83443; UUID:c5aaf510-b5a7-4fcc-9942-5ce464e185e0; MainAdminID:64344
Journal Information:
Energy Conversion and Management, Vol. 258
Country of Publication:
United States
Language:
English

References (55)

What does the GB power outage on 9 August 2019 tell us about the current state of decarbonised power systems? journal November 2020
Challenges in load balance due to renewable energy sources penetration: The possible role of energy storage technologies relative to the Italian case journal December 2015
Progress in solid oxide fuel cell-gas turbine hybrid power systems: System design and analysis, transient operation, controls and optimization journal April 2018
A novel triple pressure HRSG integrated with MED/SOFC/GT for cogeneration of electricity and freshwater: Techno-economic-environmental assessment, and multi-objective optimization journal April 2021
High efficiencies with low fuel utilization and thermally integrated fuel reforming in a hybrid solid oxide fuel cell gas turbine system journal August 2020
Coupling effects of fuel reforming process and fuel utilization on the system performance of a natural gas solid oxide fuel cell/gas turbine hybrid system journal July 2021
Estimating the impact of variable renewable energy on base-load cycling in the GB power system journal March 2020
Prospects of integrating carbon capturing into community scale energy systems journal November 2020
Gas Turbine Assessment for Air Management of Pressurized SOFC/GT Hybrid Systems journal June 2006
Synergistic integration of a gas turbine and solid oxide fuel cell for improved transient capability journal January 2008
Evaluation of Cathode Air Flow Transients in a SOFC/GT Hybrid System Using Hardware in the Loop Simulation journal February 2015
Integration of SOFC/GT hybrid systems in Micro-Grids journal January 2017
Techno-economic analysis of long-duration energy storage and flexible power generation technologies to support high-variable renewable energy grids journal August 2021
Status of Pressurized SOFC/Gas Turbine Power System Development at Siemens Westinghouse conference February 2009
SOFC regulation at constant temperature: Experimental test and data regression study journal June 2016
Feasibility study of solid oxide fuel cell engines integrated with sprinter gas turbines: Modeling, design and control journal February 2015
Pressurized SOFC Hybrid Systems: Control System Study and Experimental Verification journal October 2014
Dynamic Simulation of a Pressurized 220kW Solid Oxide Fuel-Cell–Gas-Turbine Hybrid System: Modeled Performance Compared to Measured Results journal August 2005
Advanced control approach for hybrid systems based on solid oxide fuel cells journal May 2015
Fuel cell–gas turbine hybrid system design part II: Dynamics and control journal May 2014
Solid oxide fuel cell modelling: Electrochemical performance and thermal management during load-following operation journal November 2016
Characterization of a Solid Oxide Fuel Cell Gas Turbine Hybrid System Based on a Factorial Design of Experiments Using Hardware Simulation
  • Restrepo, Bernardo; Banta, Larry E.; Tucker, David
  • ASME 2011 9th International Conference on Fuel Cell Science, Engineering and Technology collocated with ASME 2011 5th International Conference on Energy Sustainability https://doi.org/10.1115/FuelCell2011-54146
conference March 2012
Development of Controls for Dynamic Operation of Carbonate Fuel Cell-Gas Turbine Hybrid Systems conference November 2008
Fuel Cell Temperature Control With a Precombustor in SOFC Gas Turbine Hybrids During Load Changes journal June 2017
Cold-Air Bypass Characterization for Thermal Management of Fuel Cell Gas Turbine Hybrids journal February 2017
Part load operation of a SOFC/GT hybrid system: Dynamic analysis journal October 2013
Control design of an atmospheric solid oxide fuel cell/gas turbine hybrid system: Variable versus fixed speed gas turbine operation journal October 2006
Needs and Approaches for Novel Characterization of Direct Hybrid Fuel Cell/Gas Turbines
  • Tucker, David; Haynes, Comas; Geoghegan, Patrick
  • ASME 2015 13th International Conference on Fuel Cell Science, Engineering and Technology collocated with the ASME 2015 Power Conference, the ASME 2015 9th International Conference on Energy Sustainability, and the ASME 2015 Nuclear Forum https://doi.org/10.1115/FUELCELL2015-49232
conference October 2015
Physics-Based Dynamic Models of Three SOFC/GT Emulator Test Rigs journal December 2017
A distributed real-time model of degradation in a solid oxide fuel cell, part II: Analysis of fuel cell performance and potential failures journal September 2016
Fuel composition effect on cathode airflow control in fuel cell gas turbine hybrid systems journal April 2018
Smart polygeneration grids: experimental performance curves of different prime movers journal January 2016
A Test Rig for the Experimental Investigation of a MGT/SOFC Hybrid Power Plant Based on a 3kW el Micro Gas Turbine journal January 2019
Experimental Investigation of a SOFC/MGT Hybrid Power Plant Test Rig: Impact and Characterization of Coupling Elements
  • Hohloch, Martina; Huber, Andreas; Aigner, Manfred
  • ASME Turbo Expo 2014: Turbine Technical Conference and Exposition, Volume 3A: Coal, Biomass and Alternative Fuels; Cycle Innovations; Electric Power; Industrial and Cogeneration https://doi.org/10.1115/GT2014-25918
conference September 2014
Analysis of Operational Strategies of a SOFC/MGT Hybrid Power Plant
  • Hohloch, Martina; Huber, Andreas; Aigner, Manfred
  • ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition, Volume 3: Coal, Biomass and Alternative Fuels; Cycle Innovations; Electric Power; Industrial and Cogeneration Applications; Organic Rankine Cycle Power Systems https://doi.org/10.1115/GT2017-65013
conference August 2017
Cyber-Physical Systems: A New Paradigm for Energy Technology Development
  • Tucker, D.; Pezzini, P.; Bryden, K. M.
  • ASME 2018 Power Conference collocated with the ASME 2018 12th International Conference on Energy Sustainability and the ASME 2018 Nuclear Forum, Volume 1: Fuels, Combustion, and Material Handling; Combustion Turbines Combined Cycles; Boilers and Heat Recovery Steam Generators; Virtual Plant and Cyber-Physical Systems; Plant Development and Construction; Renewable Energy Systems https://doi.org/10.1115/POWER2018-7315
conference October 2018
Transfer function development for control of cathode airflow transients in fuel cell gas turbine hybrid systems journal January 2015
Performance degradation prediction of direct internal reforming solid oxide fuel cell due to Ni-particle coarsening in composite anode journal April 2021
Economics of cell design and thermal management in solid oxide fuel cells under SOFC-GT hybrid operating conditions journal September 2020
Leveraging National Laboratory Assets to Address Stability Challenges due to Declining Grid Inertia Using Geographically Distributed Electrical–Thermal Co-Emulation journal March 2020
Technical challenges in operating an SOFC in fuel flexible gas turbine hybrid systems: Coupling effects of cathode air mass flow journal March 2017
Dynamic Effect of Cold-Air Bypass Valve for Compressor Surge Recovery and Prevention in Fuel Cell Gas Turbine Hybrid Systems journal January 2019
A Real-Time Spatial SOFC Model for Hardware-Based Simulation of Hybrid Systems
  • Hughes, Dimitri; Wepfer, William J.; Davies, Kevin
  • ASME 2011 9th International Conference on Fuel Cell Science, Engineering and Technology collocated with ASME 2011 5th International Conference on Energy Sustainability https://doi.org/10.1115/FuelCell2011-54591
conference March 2012
Performance Comparison of Internal and External Reforming for Hybrid SOFC-GT Applications by Using 1D Real-Time Fuel Cell Mode
  • Chen, Hao; Yang, Chen; Zhou, Nana
  • ASME Turbo Expo 2019: Turbomachinery Technical Conference and Exposition, Volume 3: Coal, Biomass, Hydrogen, and Alternative Fuels; Cycle Innovations; Electric Power; Industrial and Cogeneration; Organic Rankine Cycle Power Systems https://doi.org/10.1115/GT2019-91920
conference November 2019
Modeling the Idaho National Laboratory Thermal-Energy Distribution System (TEDS) in the Modelica Ecosystem journal December 2020
Comparison of different fuel cell temperature control systems in an anode and cathode ejector-based SOFC-GT hybrid system journal September 2021
Thermo-environmental and economic comparison of three different arrangements of solid oxide fuel cell-gas turbine (SOFC-GT) hybrid systems journal July 2018
Impact of syngas from biomass gasification on solid oxide fuel cells: A review study for the energy transition journal December 2021
SOFC stack performance under high fuel utilization journal January 2015
Real-Time Model of a Fuel Manifold in a Solid Oxide Fuel Cell Stack for Fuel Flexibility Studies
  • Tucker, David; Zaccaria, Valentina; Harun, Nor Farida
  • ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology collocated with the ASME 2016 Power Conference and the ASME 2016 10th International Conference on Energy Sustainability https://doi.org/10.1115/FUELCELL2016-59429
conference November 2016
Hybrid System Test Rig: Start-up and Shutdown Physical Emulation journal January 2010
Tubular Solid Oxide Fuel Cell/Gas Turbine Hybrid Cycle Power Systems: Status journal September 2002
Advanced Control System for Grid-Connected SOFC Hybrid Plants: Experimental Verification in Cyber-Physical Mode journal July 2019
A Novel Multiagent Resource Sharing Algorithm for Control of Advanced Energy Systems journal July 2021
Modeling and control of a SOFC-GT-based autonomous power system journal April 2007