Spall fracture in additive manufactured tantalum

Jones, David Robert; Fensin, Saryu Jindal; Ndefru, Bineh Gese; Martinez, Daniel Tito; Trujillo, Carl Patrick; Gray III, George Thompson

doi:10.1063/1.5063930

Spall fracture in additive manufactured tantalum

Journal Article · Sun Dec 09 23:00:00 EST 2018 · Journal of Applied Physics

DOI:https://doi.org/10.1063/1.5063930· OSTI ID:1489965

^[1]; ^[1]; ^[1]; ^[1]; Trujillo, Carl Patrick ^[1]; ^[1]

Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

In this work, we present a series of experiments on the response of additive manufactured (AM) tantalum to dynamic loading, specifically the spall strength. Rectangular plates of AM tantalum were produced, with subsequent characterization revealing a highly anisotropic microstructure. Samples were taken from these plates to investigate the effect of anisotropy on the spall strength: the resistance to high strain-rate tensile damage. A conventional, wrought tantalum sample, possessing an equiaxed microstructure, was also tested to serve as a control. Additionally, shock loading was performed via light gas-gun flyer-plate impact experiments, with laser velocimetry on the rear of the samples to record the shock wave profiles and soft-recovery techniques to allow post-mortem analysis. In general, the AM samples were found to have a higher Hugoniot elastic limit, the dynamic yield strength under shock loading, while having a reduced spall strength, when compared to the wrought tantalum samples.

View Accepted Manuscript (DOE)

Research Organization:: Los Alamos National Laboratory (LANL)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA); Laboratory Directed Research and Development (LDRD)

Grant/Contract Number:: 89233218CNA000001; AC52-06NA25396

OSTI ID:: 1489965

Report Number(s):: LA-UR-18-29361

Journal Information:: Journal of Applied Physics, Journal Name: Journal of Applied Physics Journal Issue: 22 Vol. 124; ISSN 0021-8979

Publisher:: American Institute of Physics (AIP)Copyright Statement

Country of Publication:: United States

Language:: English

References (30)

Shock-Wave Phenomena and the Properties of Condensed Matter Kanel, G. I.; Fortov, V. E.; Razorenov, S. V. Shock Wave and High Pressure Phenomena https://doi.org/10.1007/978-1-4757-4282-4	book	January 2004
Measurement of the tensile stresses behind a spalling plane Gluzman, V. D.; Kanel', G. I. Journal of Applied Mechanics and Technical Physics, Vol. 24, Issue 4 https://doi.org/10.1007/BF00907912	journal	January 1984
Spall fracture: methodological aspects, mechanisms and governing factors Kanel, G. I. International Journal of Fracture, Vol. 163, Issue 1-2 https://doi.org/10.1007/s10704-009-9438-0	journal	January 2010
Influence of anisotropy (crystallographic and microstructural) on spallation in Zr, Ta, HY-100 steel, and 1080 eutectoid steel Gray, G. T.; Bourne, N. K.; Vecchio, K. S. International Journal of Fracture, Vol. 163, Issue 1-2 https://doi.org/10.1007/s10704-009-9440-6	journal	January 2010
An Experimental Investigation into Additive Manufacturing-Induced Residual Stresses in 316L Stainless Steel Wu, Amanda S.; Brown, Donald W.; Kumar, Mukul Metallurgical and Materials Transactions A, Vol. 45, Issue 13 https://doi.org/10.1007/s11661-014-2549-x	journal	September 2014
A new hot-tearing criterion Rappaz, M.; Drezet, J. -M.; Gremaud, M. Metallurgical and Materials Transactions A, Vol. 30, Issue 2 https://doi.org/10.1007/s11661-999-0334-z	journal	February 1999
Metal Additive Manufacturing: A Review Frazier, William E. Journal of Materials Engineering and Performance, Vol. 23, Issue 6 https://doi.org/10.1007/s11665-014-0958-z	journal	April 2014
Characterization of an Aluminum Alloy Hemispherical Shell Fabricated via Direct Metal Laser Melting Holesinger, T. G.; Carpenter, J. S.; Lienert, T. J. JOM, Vol. 68, Issue 3 https://doi.org/10.1007/s11837-015-1798-5	journal	January 2016
Overview of Materials Qualification Needs for Metal Additive Manufacturing Seifi, Mohsen; Salem, Ayman; Beuth, Jack JOM, Vol. 68, Issue 3 https://doi.org/10.1007/s11837-015-1810-0	journal	January 2016
On the solid solution hardening of tantalum by nitrogen and oxygen Puhr-Westerheide, J.; Elssner, G. Journal of the Less Common Metals, Vol. 20, Issue 4 https://doi.org/10.1016/0022-5088(70)90013-5	journal	April 1970
Micromechanics of spall and damage in tantalum Zurek, A. K.; Thissell, W. R.; Johnson, J. N. Journal of Materials Processing Technology, Vol. 60, Issue 1-4 https://doi.org/10.1016/0924-0136(96)02340-0	journal	June 1996
Metal Fabrication by Additive Manufacturing Using Laser and Electron Beam Melting Technologies Murr, Lawrence E.; Gaytan, Sara M.; Ramirez, Diana A. Journal of Materials Science & Technology, Vol. 28, Issue 1 https://doi.org/10.1016/S1005-0302(12)60016-4	journal	January 2012
A study of the microstructural evolution during selective laser melting of Ti–6Al–4V Thijs, Lore; Verhaeghe, Frederik; Craeghs, Tom Acta Materialia, Vol. 58, Issue 9 https://doi.org/10.1016/j.actamat.2010.02.004	journal	May 2010
Structure/property (constitutive and spallation response) of additively manufactured 316L stainless steel Gray, G. T.; Livescu, V.; Rigg, P. A. Acta Materialia, Vol. 138 https://doi.org/10.1016/j.actamat.2017.07.045	journal	October 2017
Dynamic response of AlSi10Mg alloy fabricated by selective laser melting Zaretsky, E.; Stern, A.; Frage, N. Materials Science and Engineering: A, Vol. 688 https://doi.org/10.1016/j.msea.2017.02.004	journal	March 2017
Additively manufactured tantalum microstructures Livescu, Veronica; Knapp, Cameron M.; Gray, George T. Materialia, Vol. 1 https://doi.org/10.1016/j.mtla.2018.06.007	journal	September 2018
3D printing of high-strength aluminium alloys Martin, John H.; Yahata, Brennan D.; Hundley, Jacob M. Nature, Vol. 549, Issue 7672 https://doi.org/10.1038/nature23894	journal	September 2017
Variability in Dynamic Properties of Tantalum: Spall, Hugoniot Elastic Limit and Attenuation Furnish, M. D. SHOCK COMPRESSION OF CONDENSED MATTER - 2005: Proceedings of the Conference of the American Physical Society Topical Group on Shock Compression of Condensed Matter, AIP Conference Proceedings https://doi.org/10.1063/1.2263397	conference	January 2006
Compact system for high-speed velocimetry using heterodyne techniques Strand, O. T.; Goosman, D. R.; Martinez, C. Review of Scientific Instruments, Vol. 77, Issue 8 https://doi.org/10.1063/1.2336749	journal	August 2006
Spall fracture in additive manufactured Ti-6Al-4V Jones, D. R.; Fensin, S. J.; Dippo, O. Journal of Applied Physics, Vol. 120, Issue 13 https://doi.org/10.1063/1.4963279	journal	October 2016
Effect of peak stress and tensile strain-rate on spall in tantalum Jones, D. R.; Fensin, S. J.; Martinez, D. T. Journal of Applied Physics, Vol. 124, Issue 8 https://doi.org/10.1063/1.5045045	journal	August 2018
The metallurgy and processing science of metal additive manufacturing Sames, W. J.; List, F. A.; Pannala, S. International Materials Reviews, Vol. 61, Issue 5 https://doi.org/10.1080/09506608.2015.1116649	journal	March 2016
Additive manufacturing of metals: a brief review of the characteristic microstructures and properties of steels, Ti-6Al-4V and high-entropy alloys Gorsse, Stéphane; Hutchinson, Christopher; Gouné, Mohamed Science and Technology of Advanced Materials, Vol. 18, Issue 1 https://doi.org/10.1080/14686996.2017.1361305	journal	January 2017
Interstitial solution hardening in tantalum single crystals Smialek, R. L.; Mitchell, T. E. Philosophical Magazine, Vol. 22, Issue 180 https://doi.org/10.1080/14786437008226921	journal	December 1970
Resistance, Emissivities and Melting Point of Tantalum Malter, L.; Langmuir, D. B. Physical Review, Vol. 55, Issue 8 https://doi.org/10.1103/PhysRev.55.743	journal	April 1939
High-Strain-Rate Deformation: Mechanical Behavior and Deformation Substructures Induced (Rusty) Gray, George T. Annual Review of Materials Research, Vol. 42, Issue 1 https://doi.org/10.1146/annurev-matsci-070511-155034	journal	August 2012
Effects of Oxygen and Hydrogen on the Flow and Fracture Characteristics of Columbium and Tantalum Ogden, H. R.; Imgram, A. G.; Bartlett, E. S. Canadian Metallurgical Quarterly, Vol. 1, Issue 1 https://doi.org/10.1179/cmq.1962.1.1.13	journal	July 1962
Hydrogen, nitrogen, oxygen, and carbon in metals Fromm, E.; Hörz, G. International Metals Reviews, Vol. 25, Issue 1 https://doi.org/10.1179/imtr.1980.25.1.269	journal	January 1980
Influence of stress history on time-dependent spall in metals Butcher, B. M.; Barker, L. M.; Munson, D. E. AIAA Journal, Vol. 2, Issue 6 https://doi.org/10.2514/3.2484	journal	June 1964
A Review of Additive Manufacturing Wong, Kaufui V.; Hernandez, Aldo ISRN Mechanical Engineering, Vol. 2012 https://doi.org/10.5402/2012/208760	journal	January 2012

Cited By (1)

Understanding and predicting damage and failure at grain boundaries in BCC Ta Chen, J.; Hahn, E. N.; Dongare, A. M. Journal of Applied Physics, Vol. 126, Issue 16 https://doi.org/10.1063/1.5111837	journal	October 2019

Similar Records

Spall fracture in additive manufactured Ti-6Al-4V

Journal Article · Tue Oct 04 00:00:00 EDT 2016 · Journal of Applied Physics · OSTI ID:1329904

Anisotropic spall failure of additively manufactured 316L stainless steel

Journal Article · Thu Feb 23 23:00:00 EST 2023 · Additive Manufacturing · OSTI ID:1984432

Effect of peak stress and tensile strain-rate on spall in tantalum

Journal Article · Wed Aug 22 00:00:00 EDT 2018 · Journal of Applied Physics · OSTI ID:1480043

Related Subjects

36 MATERIALS SCIENCE
42 ENGINEERING
Additive manufacturing
plate-impact
spall fracture
tantalum

Spall fracture in additive manufactured tantalum

Citation Formats

References (30)

Cited By (1)

Similar Records

Related Subjects