Additive manufacturing of hybrid circuits

Bell, Nelson S.; Sarobol, Pylin; Cook, Adam; Clem, Paul G.; Keicher, David M.; Hirschfeld, Deidre; Hall, Aaron Christopher

doi:10.1146/annurev-matsci-070115-031632

Additive manufacturing of hybrid circuits

Journal Article · Sat Mar 26 00:00:00 EDT 2016 · Annual Review of Materials Research

DOI:https://doi.org/10.1146/annurev-matsci-070115-031632· OSTI ID:1247661

Bell, Nelson S. ^[1]; Sarobol, Pylin ^[1]; Cook, Adam ^[1]; Clem, Paul G. ^[1]; Keicher, David M. ^[1]; Hirschfeld, Deidre ^[1]; Hall, Aaron Christopher ^[1]

Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

There is a rising interest in developing functional electronics using additively manufactured components. Considerations in materials selection and pathways to forming hybrid circuits and devices must demonstrate useful electronic function; must enable integration; and must complement the complex shape, low cost, high volume, and high functionality of structural but generally electronically passive additively manufactured components. This article reviews several emerging technologies being used in industry and research/development to provide integration advantages of fabricating multilayer hybrid circuits or devices. First, we review a maskless, noncontact, direct write (DW) technology that excels in the deposition of metallic colloid inks for electrical interconnects. Second, we review a complementary technology, aerosol deposition (AD), which excels in the deposition of metallic and ceramic powder as consolidated, thick conformal coatings and is additionally patternable through masking. As a result, we show examples of hybrid circuits/devices integrated beyond 2-D planes, using combinations of DW or AD processes and conventional, established processes.

View Accepted Manuscript (DOE)

Research Organization:: Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA)

Grant/Contract Number:: AC04-94AL85000

OSTI ID:: 1247661

Report Number(s):: SAND--2016-0248J; 618373

Journal Information:: Annual Review of Materials Research, Journal Name: Annual Review of Materials Research Journal Issue: 1 Vol. 46; ISSN 1531-7331

Publisher:: Annual ReviewsCopyright Statement

Country of Publication:: United States

Language:: English

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