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Title: Duct injection for SO{sub 2} control, Design Handbook, Volume 1, Process design and engineering guidelines

Technical Report ·
DOI:https://doi.org/10.2172/95539· OSTI ID:95539

PETC developed a comprehensive program of coal-related, acid-rain research and development with a major activity area centering on flue gas cleanup and control of SO{sub 2} emissions. Particular emphasis was placed on the retrofit measures for older coal-fired power plants which predate the 1971 New Source Performance Standards. Candidate emission control technologies fall into three categories, depending upon their point of application along the fuel path (i.e., pre, during, or post combustion). The post-combustion, in-duct injection of a calcium-based chemical reagent seemed promising. Preliminary studies showed that reagent injection between the existing air heater and electrostatic precipitator (ESP) could remove between 50-60% of the SO{sub 2} and produce an environmentally safe, dry, solid waste that is easily disposed. Although SO{sub 2} removal efficiencies were less, the estimated capital costs for duct injection technology were low making the economics of duct injection systems seem favorable when compared to conventional wet slurry scrubbers under certain circumstances. With the promulgation of the Clean Air Act Amendments of 1990 came more incentive for the development of low capital cost flue gas desulfurization (FGD) processes. A number of technical problems had to be resolved, however, before duct injection technology could be brought to a state of commercial readiness. The Duct Injection Technology Development Program was launched as a comprehensive, four-year research effort undertaken by PETC to develop this new technology. Completed in 1992, this Duct Injection Design Handbook and the three-dimensional predictive mathematical model constitute two primary end products from this development program. The aim of this design handbook and the accompanying math model is to provide utility personnel with sufficient information to evaluate duct injection technology against competing SO{sub 2} emissions reduction strategies for an existing plant.

Research Organization:
Raytheon Co., Lexington, MA (United States); Babcock and Wilcox Co., New Orleans, LA (United States); Univ. of North Dakota, Grand Forks, ND (United States). Energy and Environmental Research Center
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC22-88PC88852
OSTI ID:
95539
Report Number(s):
DOE/PC/88852-T7; ON: DE95016974; TRN: 95:006434
Resource Relation:
Other Information: PBD: [1995]
Country of Publication:
United States
Language:
English