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Title: Chemical vapor infiltration of TiB[sub 2] composites

Technical Report ·
DOI:https://doi.org/10.2172/6773268· OSTI ID:6773268
; ; ;  [1];  [2]
  1. Oak Ridge National Lab., TN (United States)
  2. Georgia Tech Research Inst., Atlanta, GA (United States)

Efficiency of the Hall-Heroult electrolytic reduction of aluminum can be substantially improved by the use of a TiB[sub 2] cathode surface. The use of TiB[sub 2], however, has been hampered by the brittle nature of the material and the grain-boundary attack of sintering-aid phases by molten aluminum. In the current work, TiB[sub 2] is toughened through the use of reinforcing fibers, with chemical vapor infiltration (CVI) used to produce pure TiB[sub 2]. It has been observed, however, that the formation of TiB[sub 2] from chloride precursors at fabrication temperatures below 900 to 1000[degrees]C alloys the retention of destructive levels of chlorine in the material. At higher fabrication temperatures and under appropriate infiltration conditions, as determined from the use of a process model, a TIB[sub 2]THORNEL P-25 fiber composite, 45 mm in diam and 6 mm thick, has been fabricated in 20 h. The material has been demonstrated to be stable in molten aluminum in short-duration tests.

Research Organization:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE; USDOE, Washington, DC (United States)
DOE Contract Number:
AC05-84OR21400
OSTI ID:
6773268
Report Number(s):
ORNL/TM-12214; ON: DE93006941
Country of Publication:
United States
Language:
English