Predicting phase transformation kinetics during metal additive manufacturing using non-isothermal Johnson-Mehl-Avrami models: Application to Inconel 718 and Ti-6Al-4V

McNamara, Kevin; Ji, Yanzhou; Lia, Frederick; Promoppatum, Patcharapit; Yao, Shi-Chune; Zhou, Hongling; Wang, Yi; Chen, Long-Qing; Martukanitz, Richard P.

doi:10.1016/j.addma.2021.102478

Title: Predicting phase transformation kinetics during metal additive manufacturing using non-isothermal Johnson-Mehl-Avrami models: Application to Inconel 718 and Ti-6Al-4V

Journal Article · Sun Nov 14 00:00:00 EST 2021 · Additive Manufacturing

DOI:https://doi.org/10.1016/j.addma.2021.102478· OSTI ID:1981528

McNamara, Kevin ^[1]; Ji, Yanzhou ^[1]; Lia, Frederick ^[1]; Promoppatum, Patcharapit ^[2]; Yao, Shi-Chune ^[3]; Zhou, Hongling ^[1]; Wang, Yi ^[1]; Chen, Long-Qing ^[1]; Martukanitz, Richard P. ^[4]

Pennsylvania State Univ., University Park, PA (United States)
King Mongkut's University of Technology, Bangkok (Thailand)
Carnegie Mellon Univ., Pittsburgh, PA (United States)
Univ. of Virginia, Charlottesville, VA (United States)

Here, a computational model was developed to predict solid-state phase transformation kinetics within mechanical parts during metal additive manufacturing processes. This model is a modified version of the Johnson-Mehl-Avrami model for non-isothermal phase transformations that can be applied to various material systems undergoing solid-state phase transformations. Using the thermal history of an additive manufacturing fabricated mechanical part, along with the necessary thermodynamic data and kinetic information as inputs, the model outputs the history of phase fraction evolution during the build process. The model was applied to an Inconel 718 part built by powder bed fusion and a Ti-6Al-4V part built by directed energy deposition. Microstructure characterization and mechanical testing were performed for the validation of the model.

View Accepted Manuscript (DOE)

View Accepted Manuscript (Publisher)

Cite

Export

Save

Research Organization:: Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States). National Energy Research Scientific Computing Center (NERSC)

Sponsoring Organization:: USDOE; Defense Advanced Research Projects Agency (DARPA); National Science Foundation (NSF)

Grant/Contract Number:: AC02-05CH11231; HR0011-15-C0029; ACI-1548562

OSTI ID:: 1981528

Alternate ID(s):: OSTI ID: 1843079

Journal Information:: Additive Manufacturing, Vol. 49, Issue C; ISSN 2214-8604

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

References (36)

Unexpected δ-Phase Formation in Additive-Manufactured Ni-Based Superalloy Idell, Y.; Levine, L. E.; Allen, A. J. JOM, Vol. 68, Issue 3 https://doi.org/10.1007/s11837-015-1772-2	journal	January 2016
Numerical modeling of microstructure evolution during laser additive manufacturing of a nickel-based superalloy Nie, Pulin; Ojo, O. A.; Li, Zhuguo Acta Materialia, Vol. 77 https://doi.org/10.1016/j.actamat.2014.05.039	journal	September 2014
Anisotropic tensile behavior of in situ precipitation strengthened Inconel 718 fabricated by additive manufacturing Ni, Mang; Chen, Chao; Wang, Xiaojun Materials Science and Engineering: A, Vol. 701 https://doi.org/10.1016/j.msea.2017.06.098	journal	July 2017
Thermodynamically consistent microstructure prediction of additively manufactured materials Smith, Jacob; Xiong, Wei; Cao, Jian Computational Mechanics, Vol. 57, Issue 3 https://doi.org/10.1007/s00466-015-1243-1	journal	January 2016
Effect of build geometry on the β-grain structure and texture in additive manufacture of Ti6Al4V by selective electron beam melting Antonysamy, A. A.; Meyer, J.; Prangnell, P. B. Materials Characterization, Vol. 84 https://doi.org/10.1016/j.matchar.2013.07.012	journal	October 2013
Residual stress and distortion modeling of electron beam direct manufacturing Ti-6Al-4V Denlinger, Erik R.; Heigel, Jarred C.; Michaleris, Panagiotis Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 229, Issue 10 https://doi.org/10.1177/0954405414539494	journal	July 2014
Multi-scale modeling of electron beam melting of functionally graded materials Yan, Wentao; Ge, Wenjun; Smith, Jacob Acta Materialia, Vol. 115 https://doi.org/10.1016/j.actamat.2016.06.022	journal	August 2016
On the primary spacing and microsegregation of cellular dendrites in laser deposited Ni–Nb alloys Ghosh, Supriyo; Ma, Li; Ofori-Opoku, Nana Modelling and Simulation in Materials Science and Engineering, Vol. 25, Issue 6 https://doi.org/10.1088/1361-651X/aa7369	journal	June 2017
Modeling forced convection in the thermal simulation of laser cladding processes Gouge, Michael F.; Heigel, Jarred C.; Michaleris, Panagiotis The International Journal of Advanced Manufacturing Technology, Vol. 79, Issue 1-4 https://doi.org/10.1007/s00170-015-6831-x	journal	February 2015
Selective laser melting additive manufacturing of Inconel 718 superalloy parts: Densification, microstructure and properties Jia, Qingbo; Gu, Dongdong Journal of Alloys and Compounds, Vol. 585 https://doi.org/10.1016/j.jallcom.2013.09.171	journal	February 2014
Additive manufacturing of metallic components – Process, structure and properties DebRoy, T.; Wei, H. L.; Zuback, J. S. Progress in Materials Science, Vol. 92 https://doi.org/10.1016/j.pmatsci.2017.10.001	journal	March 2018
Additive manufacturing of materials: Opportunities and challenges Babu, S. S.; Love, L.; Dehoff, R. MRS Bulletin, Vol. 40, Issue 12 https://doi.org/10.1557/mrs.2015.234	journal	November 2015
Modeling metal deposition in heat transfer analyses of additive manufacturing processes Michaleris, Panagiotis Finite Elements in Analysis and Design, Vol. 86 https://doi.org/10.1016/j.finel.2014.04.003	journal	September 2014
Precipitation of the δ-Ni3Nb phase in two nickel base superalloys Sundararaman, M.; Mukhopadhyay, P.; Banerjee, S. Metallurgical Transactions A, Vol. 19, Issue 3 https://doi.org/10.1007/BF02649259	journal	March 1988
Origin of grain orientation during solidification of an aluminum alloy Wei, H. L.; Elmer, J. W.; DebRoy, T. Acta Materialia, Vol. 115 https://doi.org/10.1016/j.actamat.2016.05.057	journal	August 2016
Investigation on evolution mechanisms of site-specific grain structures during metal additive manufacturing Liu, P. W.; Ji, Y. Z.; Wang, Z. Journal of Materials Processing Technology, Vol. 257 https://doi.org/10.1016/j.jmatprotec.2018.02.042	journal	July 2018
Three-dimensional modeling of the microstructure evolution during metal additive manufacturing Zinovieva, O.; Zinoviev, A.; Ploshikhin, V. Computational Materials Science, Vol. 141 https://doi.org/10.1016/j.commatsci.2017.09.018	journal	January 2018
The influence of Laves phases on the high-cycle fatigue behavior of laser additive manufactured Inconel 718 Sui, Shang; Chen, Jing; Fan, Enxiang Materials Science and Engineering: A, Vol. 695 https://doi.org/10.1016/j.msea.2017.03.098	journal	May 2017
Effects of Selective Laser Melting additive manufacturing parameters of Inconel 718 on porosity, microstructure and mechanical properties Moussaoui, K.; Rubio, W.; Mousseigne, M. Materials Science and Engineering: A, Vol. 735 https://doi.org/10.1016/j.msea.2018.08.037	journal	September 2018
Additive manufacturing of fatigue resistant materials: Challenges and opportunities Yadollahi, Aref; Shamsaei, Nima International Journal of Fatigue, Vol. 98 https://doi.org/10.1016/j.ijfatigue.2017.01.001	journal	May 2017
Structure, Texture and Phases in 3D Printed IN718 Alloy Subjected to Homogenization and HIP Treatments Mostafa, Ahmad; Picazo Rubio, Ignacio; Brailovski, Vladimir Metals, Vol. 7, Issue 6 https://doi.org/10.3390/met7060196	journal	May 2017
Thermomechanical Modeling of Additive Manufacturing Large Parts Denlinger, Erik R.; Irwin, Jeff; Michaleris, Pan Journal of Manufacturing Science and Engineering, Vol. 136, Issue 6 https://doi.org/10.1115/1.4028669	journal	October 2014
Additive manufacturing of metallic components by selective electron beam melting — a review Körner, C. International Materials Reviews, Vol. 61, Issue 5 https://doi.org/10.1080/09506608.2016.1176289	journal	March 2016
Some aspects of the precipitation of metastable intermetallic phases in INCONEL 718 Sundararaman, M.; Mukhopadhyay, P.; Banerjee, S. Metallurgical Transactions A, Vol. 23, Issue 7 https://doi.org/10.1007/BF02647549	journal	July 1992
Numerical modeling and experimental validation of thermal history and microstructure for additive manufacturing of an Inconel 718 product Promoppatum, Patcharapit; Yao, Shi-Chune; Pistorius, P. Chris Progress in Additive Manufacturing, Vol. 3, Issue 1-2 https://doi.org/10.1007/s40964-018-0039-1	journal	January 2018
Phase field simulation of powder bed-based additive manufacturing Lu, Liang-Xing; Sridhar, N.; Zhang, Yong-Wei Acta Materialia, Vol. 144 https://doi.org/10.1016/j.actamat.2017.11.033	journal	February 2018
Electron beam melted Ti–6Al–4V: Microstructure, texture and mechanical behavior of the as-built and heat-treated material de Formanoir, Charlotte; Michotte, Sébastien; Rigo, Olivier Materials Science and Engineering: A, Vol. 652 https://doi.org/10.1016/j.msea.2015.11.052	journal	January 2016
The effect of interdendritic δ phase on the mechanical properties of Alloy 718 built up by additive manufacturing Kuo, Yen-Ling; Horikawa, Shota; Kakehi, Koji Materials & Design, Vol. 116 https://doi.org/10.1016/j.matdes.2016.12.026	journal	February 2017
Anisotropic tensile behavior of Ti–6Al–4V components fabricated with directed energy deposition additive manufacturing Carroll, Beth E.; Palmer, Todd A.; Beese, Allison M. Acta Materialia, Vol. 87 https://doi.org/10.1016/j.actamat.2014.12.054	journal	April 2015
Prediction of microstructure in laser powder bed fusion process Acharya, Ranadip; Sharon, John A.; Staroselsky, Alexander Acta Materialia, Vol. 124 https://doi.org/10.1016/j.actamat.2016.11.018	journal	February 2017
Thermal and microstructural analysis of laser-based directed energy deposition for Ti-6Al-4V and Inconel 625 deposits Lia, Frederick; Park, Joshua Z.; Keist, Jayme S. Materials Science and Engineering: A, Vol. 717 https://doi.org/10.1016/j.msea.2018.01.060	journal	February 2018
Simulation of microstructure evolution during hybrid deposition and micro-rolling process Zhou, Xiangman; Zhang, Haiou; Wang, Guilan Journal of Materials Science, Vol. 51, Issue 14 https://doi.org/10.1007/s10853-016-9961-0	journal	April 2016
Predicting Coherency Loss of $$ \gamma^{\prime\prime} $$ γ ″ Precipitates in IN718 Superalloy Ji, Yanzhou; Lou, Yucun; Qu, Meng Metallurgical and Materials Transactions A, Vol. 47, Issue 6 https://doi.org/10.1007/s11661-016-3480-0	journal	April 2016
Three-dimensional modeling of grain structure evolution during welding of an aluminum alloy Wei, H. L.; Elmer, J. W.; DebRoy, T. Acta Materialia, Vol. 126 https://doi.org/10.1016/j.actamat.2016.12.073	journal	March 2017
Phase-Field Modeling of Microstructure Evolution in Electron Beam Additive Manufacturing Gong, Xibing; Chou, Kevin JOM, Vol. 67, Issue 5 https://doi.org/10.1007/s11837-015-1352-5	journal	March 2015
Application of finite element, phase-field, and CALPHAD-based methods to additive manufacturing of Ni-based superalloys Keller, Trevor; Lindwall, Greta; Ghosh, Supriyo Acta Materialia, Vol. 139 https://doi.org/10.1016/j.actamat.2017.05.003	journal	October 2017

Similar Records

Direct Observations of Phase Transitions in Ti-6Al-4V Alloy Transient Welds using Time Resolved X-Ray Diffraction

Journal Article · Tue Nov 11 00:00:00 EST 2003 · Journal of Applied Physics · OSTI ID:1981528

Elmer, J W; Palmer, T A; Babu, S S; +2 more

Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

Technical Report · Wed Apr 01 00:00:00 EDT 2015 · OSTI ID:1981528

Peter, William H.; Nandwana, Peeyush; Kirka, Michael M.; +5 more

Numerical Simulation of Residual Stress for Laser Welding of Ti-6Al-4V Alloy Considering Solid-State Phase Transformation

Journal Article · Sat Jun 15 00:00:00 EDT 2019 · Journal of Materials Engineering and Performance · OSTI ID:1981528

Xiong, Lingda; Mi, Gaoyang; Wang, Chunming; +3 more

Related Subjects

36 MATERIALS SCIENCE
engineering
materials science
phase transformation kinetics
metal additive manufacturing
Johnson-Mehl-Avrami
Inconel 718
Ti-6Al-4V

Title: Predicting phase transformation kinetics during metal additive manufacturing using non-isothermal Johnson-Mehl-Avrami models: Application to Inconel 718 and Ti-6Al-4V

Citation Formats

References (36)

Similar Records

Related Subjects