skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Direct ink write multi-material printing of PDMS-BTO composites with MWCNT electrodes for flexible force sensors

Journal Article · · Flexible and Printed Electronics

Here, with recent advances of additive manufacturing technology, direct ink write (DIW) printing has allowed to incorporate multi-material printing of various materials with freedom of design and complex geometric shapes to complete functional sensors in a one-step fabrication. This paper introduces the use of DIW 3D printing of polydimethylsiloxane (PDMS) with barium titanate (BTO) filler as stretchable composites with tunable piezoelectric properties that can be used for force sensors applications. To improve the bonding between stretchable piezoelectric composites and electrodes, multi-walled carbon nanotubes was included in the fabrication of electrodes at a fixed ratio of 11 wt. %. The alignment of the BTO dipoles was achieved through corona poling method, which applies an electric charge on the surface layer of the functional material, aligning the dipoles in the desired direction and thus gaining the piezoelectricity. Different BTO mixing ratios (10–50 wt. %) were evaluated in order to obtain tunable piezoelectric properties and compare the sensitivity with respect their elastic properties. Tensile testing and piezoelectric testing were carried out to characterize mechanical and piezoelectric properties. Results showed that fabricated PDMS with 50 wt. % BTO gave the highest piezoelectric coefficient (d33) of 11.5 pC N-1 and with an output voltage of 385 mV under compression loading of >200 lbF. This demonstrates feasibility of using multi-material DIW printing to fabricate piezoelectric force sensors with integrated electrodes in one-step without compromising the flexibility of the material.

Research Organization:
Kansas City Nuclear Security Campus (KCNSC), Kansas City, MO (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NNSA)
Grant/Contract Number:
NA0003865; NA0002839
OSTI ID:
1866098
Report Number(s):
NSC-614-4144; DE-NA0002839
Journal Information:
Flexible and Printed Electronics, Vol. 7, Issue 1; ISSN 2058-8585
Publisher:
IOPscienceCopyright Statement
Country of Publication:
United States
Language:
English

References (34)

Fabrication of bulk alumina structures with humidity sensing capabilities using direct ink write technique journal May 2021
Fabrication and characterization of 3D printed BaTiO 3 /PVDF nanocomposites journal April 2017
Influence of bimodal particle distribution on material properties of BaTiO3 fabricated by paste extrusion 3D printing journal July 2021
Measured Output Voltages of Piezoelectric Devices Depend on the Resistance of Voltmeter journal July 2015
Matrix influence on the piezoelectric properties of piezoelectric ceramic/polymer composite exhibiting particle alignment journal December 2014
Activation of ferroelectric implant ceramics by corona discharge poling journal December 2020
Fabricating ceramic components with water dissolvable support structures by the Ceramic On-Demand Extrusion process journal January 2017
A New 3D Printing Strategy by Harnessing Deformation, Instability, and Fracture of Viscoelastic Inks journal December 2017
PDMS with designer functionalities—Properties, modifications strategies, and applications journal August 2018
Particle size influence on material properties of BaTiO 3 ceramics fabricated using freeze-form extrusion 3D printing journal September 2019
A flexible piezoelectric pressure sensor based on PVDF nanocomposite fibers doped with PZT particles for energy harvesting applications journal August 2020
Ferroelectric Ceramics: History and Technology journal April 1999
Size and scaling effects in barium titanate. An overview journal September 2020
Mechanical−Electrical Triggers and Sensors Using Piezoelectric Micowires/Nanowires journal August 2008
Multi-Material 3D Printed Bendable Smart Sensing Structures conference October 2018
Rheology of highly filled natural CaCO3 composites. II. Effects of solid loading and particle size distribution on rotational rheometry journal January 2007
Flexible and active self-powered pressure, shear sensors based on freeze casting ceramic–polymer composites journal January 2018
3D printed mould-based graphite/PDMS sensor for low-force applications journal September 2018
Enhancing dielectric and piezoelectric properties of micro-ZnO/PDMS composite-based dielectrophoresis journal July 2020
Flexible Piezoelectric 0–3 PZT-PDMS Thin Film for Tactile Sensing journal May 2020
Flexible Piezoelectric Chitosan and Barium Titanate Biocomposite Films for Sensor Applications journal February 2021
Flexible Piezoelectric PMN–PT Nanowire-Based Nanocomposite and Device journal May 2013
Paper‐Embedded Roll‐to‐Roll Mass Printed Piezoelectric Transducers journal January 2021
A versatile PDMS submicrobead/graphene oxide nanocomposite ink for the direct ink writing of wearable micron-scale tactile sensors journal September 2019
Shape memory epoxy composites with high mechanical performance manufactured by multi-material direct ink writing journal August 2020
3D Printing of BaTiO 3 /PVDF Composites with Electric In Situ Poling for Pressure Sensor Applications journal August 2017
PFM Characterization of PVDF Nanocomposite Films With Enhanced Piezoelectric Response journal September 2018
Strong piezoelectricity exhibited by large-grained BaTiO 3 ceramics journal June 2014
Hybrid nanogenerator of BaTiO3 nanowires and CNTs for harvesting energy journal June 2018
Lead-free piezoelectric ceramics: Alternatives for PZT? journal March 2007
A review of flexible force sensors for human health monitoring journal November 2020
Direct Ink Writing of 3D Functional Materials journal November 2006
0-3 Barium Titanate-PDMS Flexible Film for Tactile Sensing conference May 2020
Optimization of 3D printing parameters for BaTiO 3 piezoelectric ceramics through design of experiments journal May 2019

Similar Records

PDMS ‐silica composite gas separation membranes by direct ink writing
Journal Article · Tue Jun 13 00:00:00 EDT 2023 · Journal of Applied Polymer Science · OSTI ID:1866098

Fabrication of bulk alumina structures with humidity sensing capabilities using direct ink write technique
Journal Article · Tue May 18 00:00:00 EDT 2021 · Rapid Prototyping Journal · OSTI ID:1866098

Graphene-elastomer nanocomposites based flexible piezoresistive sensors for strain and pressure detection
Journal Article · Fri Jun 15 00:00:00 EDT 2018 · Materials Research Bulletin · OSTI ID:1866098