Branched Bio-Lubricant Base Oil Production through Aldol Condensation

Journal Article · Mon Sep 30 00:00:00 EDT 2019 · ChemSusChem

DOI:https://doi.org/10.1002/cssc.201901838· OSTI ID:1767533

Norton, Angela M. ^[1]; Liu, Sibao ^[2]; Saha, Basudeb ^[2]; Vlachos, Dionisios G.  ^[1]

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1. Univ. of Delaware, Newark, DE (United States). Catalysis Center for Energy Innovation (CCEI); Univ. of Delaware, Newark, DE (United States)
2. Univ. of Delaware, Newark, DE (United States). Catalysis Center for Energy Innovation (CCEI)

Currently, lubricant base oils are derived from petroleum, a nonrenewable feedstock that contributes to greenhouse gas emissions. Bioderived, renewable lubricant base oils can mitigate environmental challenges and offer superior cold flow properties by incorporating branches to the base oil's hydrocarbon backbone with an appropriate synthetic strategy. A strategy was developed to synthesize branched alkanes for lubricant base oil in two steps from 12-tricosanone, obtained from bioderived fatty acids, and furfural, obtained from lignocellulosic biomass. The reaction pathway involves carbon–carbon coupling through aldol condensation followed by hydrodeoxygenation (HDO). Various solvents (non-polar, aprotic and polar, protic) and reaction conditions were screened to achieve a maximum yield of 94.3% of aldol condensation products, containing the majority of a C₃₃ furan (79.5%) followed by a C₂₈ furan (14.8%). Subsequent HDO of aldol condensation products over an Ir-ReO_x/SiO₂ catalyst produced lubricant-ranged branched alkanes (C₂₈ and C₃₃) with 61.4% yield and small fractions (<11%) of alkanes with carbon numbers between C₁₅ and C₁₀. The viscous properties of the produced bio-lubricant base oil were comparable to commercial petroleum-derived Group III and Group IV base oils. Overall, this approach serves as a potential stepping-stone to replace petroleumderived base oils and, in turn, reduce greenhouse gas emissions associated with current lubricant production.

• Research Organization: Energy Frontier Research Centers (EFRC) (United States). Catalysis Center for Energy Innovation (CCEI); Univ. of Delaware, Newark, DE (United States)
• Sponsoring Organization: USDOE Office of Science (SC), Basic Energy Sciences (BES)
• Grant/Contract Number: SC0001004
• OSTI ID: 1767533
• Alternate ID(s): OSTI ID: 1567887
• Journal Information: ChemSusChem, Vol. 12, Issue 21; ISSN 1864-5631
• Publisher: ChemPubSoc Europe
• Country of Publication: United States
• Language: English

Related Subjects

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY
catalysis (homogeneous)
catalysis (heterogeneous)
biofuels (including algae and biomass)
bio-inspired
hydrogen and fuel cells
materials and chemistry by design
synthesis (novel materials)
synthesis (self-assembly)
synthesis (scalable processing)