Mechanical properties and microstructure of 316L stainless steel produced by hybrid manufacturing

Feldhausen, Thomas; Raghavan, Narendran; Saleeby, Kyle; Love, Lonnie; Kurfess, Thomas

doi:10.1016/j.jmatprotec.2020.116970

Title: Mechanical properties and microstructure of 316L stainless steel produced by hybrid manufacturing

Journal Article · Sun Nov 22 00:00:00 EST 2020 · Journal of Materials Processing Technology

DOI:https://doi.org/10.1016/j.jmatprotec.2020.116970· OSTI ID:1735430

^[1];

^[1]; Saleeby, Kyle ^[1];

^[1]; Kurfess, Thomas ^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Hybrid manufacturing is a combination of additive (deposition) and subtractive (machining) manufacturing in a single machine tool. Such a system can be used for near net shape manufacturing and component repair using either similar or dissimilar materials. Integrated into a single system, transition between additive and subtractive manufacturing can occur immediately and be leveraged to generate large components by alternating between the processes. In this investigation, we show how the interleaved capabilities can reduce overall cycle time by up to 68 %, improve average relative elongation to failure by 71 %, and reduce the average relative porosity fraction by 83 % when compared to traditional additive manufactured components. Results from this investigation builds the foundation needed for hybrid manufacturing to be applicable towards the manufacture of large complex components such as nosecones and marine propulsors.

View Accepted Manuscript (DOE)

View Accepted Manuscript (Publisher)

Cite

Export

Save

Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Science (SC)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1735430

Alternate ID(s):: OSTI ID: 1783403

Journal Information:: Journal of Materials Processing Technology, Vol. 290; ISSN 0924-0136

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

References (15)

Effect of build orientation on the surface quality, microstructure and mechanical properties of selective laser melting 316L stainless steel Alsalla, Hamza Hassn; Smith, Christopher; Hao, Liang Rapid Prototyping Journal, Vol. 24, Issue 1 https://doi.org/10.1108/RPJ-04-2016-0068	journal	January 2018
Optimized sequence planning for multi-axis hybrid machining of complex geometries Chen, Li; Xu, Ke; Tang, Kai Computers & Graphics, Vol. 70 https://doi.org/10.1016/j.cag.2017.07.018	journal	February 2018
Metal Additive Manufacturing: A Review Frazier, William E. Journal of Materials Engineering and Performance, Vol. 23, Issue 6 https://doi.org/10.1007/s11665-014-0958-z	journal	April 2014
Study on microstructure, mechanical properties and machinability of efficiently additive manufactured AISI 316L stainless steel by high-power direct laser deposition Guo, Peng; Zou, Bin; Huang, Chuanzhen Journal of Materials Processing Technology, Vol. 240 https://doi.org/10.1016/j.jmatprotec.2016.09.005	journal	February 2017
In situ SEM-EBSD analysis of plastic deformation mechanisms in neutron-irradiated austenitic steel Gussev, M. N.; Leonard, K. J. Journal of Nuclear Materials, Vol. 517 https://doi.org/10.1016/j.jnucmat.2019.01.034	journal	April 2019
Study on Consistently Optimum Deposition Conditions of Typical Metal Material Using Additive/Subtractive Hybrid Machine Tool Hansel, Adam; Mori, Masahiko; Fujishima, Makoto Procedia CIRP, Vol. 46 https://doi.org/10.1016/j.procir.2016.04.113	journal	January 2016
Anisotropy and heterogeneity of microstructure and mechanical properties in metal additive manufacturing: A critical review Kok, Y.; Tan, X. P.; Wang, P. Materials & Design, Vol. 139 https://doi.org/10.1016/j.matdes.2017.11.021	journal	February 2018
A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: Processing, microstructure, and properties Olakanmi, E. O.; Cochrane, R. F.; Dalgarno, K. W. Progress in Materials Science, Vol. 74 https://doi.org/10.1016/j.pmatsci.2015.03.002	journal	October 2015
Evaluation of the mechanical properties of Inconel 718 components built by laser cladding Tabernero, I.; Lamikiz, A.; Martínez, S. International Journal of Machine Tools and Manufacture, Vol. 51, Issue 6 https://doi.org/10.1016/j.ijmachtools.2011.02.003	journal	June 2011
Investigation of hybrid manufacturing of stainless steel 316L components using direct energy deposition Tapoglou, Nikolaos; Clulow, Joseph Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture https://doi.org/10.1177/0954405420949360	journal	August 2020
Process-Structure-Property Relationships for 316L Stainless Steel Fabricated by Additive Manufacturing and Its Implication for Component Engineering Yang, Nancy; Yee, J.; Zheng, B. Journal of Thermal Spray Technology, Vol. 26, Issue 4 https://doi.org/10.1007/s11666-016-0480-y	journal	December 2016
Densification, surface morphology, microstructure and mechanical properties of 316L fabricated by hybrid manufacturing Yang, Yuying; Gong, Yadong; Qu, Shuoshuo The International Journal of Advanced Manufacturing Technology, Vol. 97, Issue 5-8 https://doi.org/10.1007/s00170-018-2144-1	journal	May 2018
Additive/subtractive hybrid manufacturing of 316L stainless steel powder: Densification, microhardness and residual stress Yang, Yuying; Gong, Yadong; Qu, Shuoshuo Journal of Mechanical Science and Technology, Vol. 33, Issue 12 https://doi.org/10.1007/s12206-019-1126-z	journal	December 2019
Cutting temperature responses to flank wear Young, Hong-Tsu Wear, Vol. 201, Issue 1-2 https://doi.org/10.1016/S0043-1648(96)07227-4	journal	December 1996
Characterization of stainless steel parts by Laser Metal Deposition Shaping Zhang, Kai; Wang, Shijie; Liu, Weijun Materials & Design, Vol. 55 https://doi.org/10.1016/j.matdes.2013.09.006	journal	March 2014

Similar Records

Microstructure manipulation via machining and heat treatments in hybrid manufacturing of 316L stainless steel

Journal Article · Wed Mar 06 00:00:00 EST 2024 · Manufacturing Letters · OSTI ID:1735430

Kannan, Rangasayee; Feldhausen, Thomas; Nandwana, Peeyush

Prediction of residual strain/stress validated with neutron diffraction method for wire-feed hybrid additive/subtractive manufacturing

Journal Article · Mon Jan 01 00:00:00 EST 2024 · Additive Manufacturing · OSTI ID:1735430

Lee, Yousub; Feldhausen, Thomas; Fancher, Chris M.; +4 more

Production of Medium-Scale Metal Additive Geometry With Hybrid Manufacturing Technology

Conference · Tue Sep 01 00:00:00 EDT 2020 · OSTI ID:1735430

Saleeby, Kyle; Kurfess, Thomas; Feldhausen, Thomas; +1 more

Related Subjects

36 MATERIALS SCIENCE
hybrid manufacturing
additive manufacturing
subtractive manufacturing
wire and laser additive manufacturing (WLAM)
directed energy deposition (DED)
laser hot-wire deposition

Title: Mechanical properties and microstructure of 316L stainless steel produced by hybrid manufacturing

Citation Formats

References (15)

Similar Records

Related Subjects