ICME Approach to Determining Critical Pore Size of IN718 Produced by Selective Laser Melting

Sangid, Michael D.; Ravi, Priya; Prithivirajan, Veerappan; Miller, Nolan A.; Kenesei, Peter; Park, Jun-Sang

doi:10.1007/s11837-019-03910-0

Title: ICME Approach to Determining Critical Pore Size of IN718 Produced by Selective Laser Melting

Journal Article · Mon Nov 11 00:00:00 EST 2019 · JOM. Journal of the Minerals, Metals & Materials Society

DOI:https://doi.org/10.1007/s11837-019-03910-0· OSTI ID:1606248

^[1]; Ravi, Priya ^[1]; Prithivirajan, Veerappan ^[1]; Miller, Nolan A. ^[1]; Kenesei, Peter ^[2]; Park, Jun-Sang ^[2]

Purdue Univ., West Lafayette, IN (United States)
Argonne National Lab. (ANL), Lemont, IL (United States)

A degree of porosity is expected in additively manufactured (AM) materials. To aid in the qualification of AM materials, the smallest pore size that results in a debit in the fatigue performance is quantified. In the work presented herein, crystal plasticity simulations are used to identify the stress concentration around pores of various sizes, revealing that a single 20-mu m pore or two 10-mu m pores (with centers spaced 15 mu m apart) localize stress at the pore, as opposed to elsewhere in the microstructure. In situ microtomography and far-field high-energy x-ray diffraction microscopy were used to identify crack formation and the evolution of the grain-level micromechanical fields during cyclic loading. Eighteen cracks were observed (15 at pores, 3 at the surface) at highly stressed grains in a sample, although most did not propagate. The dominant crack was seen to originate from the free surface, which is rationalized by fracture mechanics.

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Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC), Basic Energy Sciences (BES); U.S. Department of Defense (DOD), Defense Advanced Research Projects Agency (DARPA)

Grant/Contract Number:: AC02-06CH11357

OSTI ID:: 1606248

Journal Information:: JOM. Journal of the Minerals, Metals & Materials Society, Vol. 72, Issue 1; ISSN 1047-4838

Publisher:: SpringerCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 20 works

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additive manufacturing
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Title: ICME Approach to Determining Critical Pore Size of IN718 Produced by Selective Laser Melting

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