CHEMICALLY BONDED CEMENTS FROM BOILER ASH AND SLUDGE WASTES. PHASE II REPORT, SEPT.1998-JULY 1999.
- (KEYSPAN R AND D INITIATIVE)
Based upon the previous Phase I research program aimed at looking for ways of recycling the KeySpan-generated wastes, such as waste water treatment sludge (WWTS) and bottom ash (BA), into the potentially useful cementitious materials called chemically bonded cement (CBC) materials, the emphasis of this Phase II program done at Brookhaven National Laboratory, in a period of September 1998 through July 1999, was directed towards the two major subjects: One was to assess the technical feasibility of WWTS-based CBC material for use as Pb-exchange adsorbent (PEA) which remediates Pb-contaminated soils in the field; and the other was related to the establishment of the optimum-packaging storage system of dry BA-based CBC components that make it a promising matrix material for the steam-cured concrete products containing sand and coarse aggregate. To achieve the goal of the first subject, a small-scale field demonstration test was carried out. Using the PEA material consisting of 30 wt% WWTS, 13 wt% Type I cement and 57 wt% water, the PES slurry was prepared using a rotary shear concrete mixer, and then poured on the Pb-contaminated soil. The PEA-to-soil ratio by weight was a factor of 2.0. The placed PEA slurry was blended with soil using hand mixing tools such as claws and shovels. The wettability of soils with the PEA was very good, thereby facilitating the soil-PEA mix procedures. A very promising result was obtained from this field test; in fact, the mount of Pb leached out from the 25-day-aged PEA-treated soil specimen was only 0.74 mg/l, meeting the requirement for EPA safe regulation of < 5 mg/l. In contrast, a large amount (26.4 mg/l) of Pb was detected from the untreated soil of the same age. Thus, this finding demonstrated that the WWTS-based CBC has a potential for use as PEA material. Regarding the second subject, the dry-packed storage system consisting of 68.7 wt% BA, 13.0 wt% calcium aluminate cement (CAC), 13.0 wt% Type I portland cement and 5.3 wt% sodium polyphosphate (NaP), was designed in response to the identification of the most effective CBC formulation in strengthening the steam-cured concrete specimens. Using this storage system with the material cost of 6.32 cents/lb, the 80 C-20 hour-steam-cured concrete specimens displayed the compressive strength of 3980 psi, tensile splitting of 416 psi, flexural strength of 808 psi, and modulus of elasticity of 3.16 x 10{sup 6} psi. Furthermore, the specimens had a good resistance to acid erosion and a lower permeability of water, compared with those of the conventional Type I cement concrete specimens. Consequently, the cost-effective BA-based CBC gave the promise of being a potentially useful material for fabricating high-performance precast concrete products, such as building blocks, pipes, and slabs.
- Research Organization:
- Brookhaven National Lab. (BNL), Upton, NY (United States)
- Sponsoring Organization:
- DOE/SC (US)
- DOE Contract Number:
- AC02-98CH10886
- OSTI ID:
- 15006606
- Report Number(s):
- BNL-71596-2003-IR; R&D Project: EST017NEDA; EB4001000; TRN: US200411%%367
- Resource Relation:
- Other Information: PBD: 1 Aug 1999
- Country of Publication:
- United States
- Language:
- English
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