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Title: High exhaust temperature, zoned, electrically-heated particulate matter filter

Patent ·
OSTI ID:1221378

A system includes a particulate matter (PM) filter, an electric heater, and a control circuit. The electric heater includes multiple zones, which each correspond to longitudinal zones along a length of the PM filter. A first zone includes multiple discontinuous sub-zones. The control circuit determines whether regeneration is needed based on an estimated level of loading of the PM filter and an exhaust flow rate. In response to a determination that regeneration is needed, the control circuit: controls an operating parameter of an engine to increase an exhaust temperature to a first temperature during a first period; after the first period, activates the first zone; deactivates the first zone in response to a minimum filter face temperature being reached; subsequent to deactivating the first zone, activates a second zone; and deactivates the second zone in response to the minimum filter face temperature being reached.

Research Organization:
Albuquerque Operations Office, Albuquerque, NM (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
FC04-03AL67635
Assignee:
Gonze, Eugene V. (Pinckney, MI)
Patent Number(s):
9,140,159
Application Number:
11/950,545
OSTI ID:
1221378
Resource Relation:
Patent File Date: 2007 Dec 05
Country of Publication:
United States
Language:
English

References (12)

Device for collecting particulates in exhaust gases patent January 1984
Carbon particulates cleaning device patent May 1985
Carbon ignition temperature depressing agent and method of regenerating an automotive particulate trap utilizing said agent patent April 1987
Diesel engine exhaust filtration system and method patent February 1992
Regenerative particulate trap system for emission control patent September 1992
Filter for collecting fine particles in exhaust gas patent December 1992
Method for purifying exhaust gas of a diesel engine patent May 1998
Exhaust gas filtering process and unit with modulable heating patent July 2000
Self-cleaning filter system using direct electrically heated sintered metal fiber filter media patent June 2003
Regeneration device of exhaust gas purification filter and filter regeneration method patent August 2004
Emissions control system for diesel fuel combustion after treatment system patent December 2005
Electrically heated particulate filter with reduced stress patent March 2013