EVALUATION OF THE DURABILITY OF THE STRUCTURAL CONCRETE OF REACTOR BUILDINGS AT SRS
The Department of Energy (DOE) intends to close 100-150 facilities in the DOE complex using an in situ decommissioning (ISD) strategy that calls for grouting the below-grade interior volume of the structure and leaving the above-grade interior open or demolishing it and disposing of it in the slit trenches in E Area. These closures are expected to persist and remain stable for centuries, but there are neither facility-specific monitoring approaches nor studies on the rate of deterioration of the materials used in the original construction or on the ISD components added during closure (caps, sloped roofs, etc). This report will focus on the evaluation of the actual aging/degradation of the materials of construction used in the ISD structures at Savannah River Site (SRS) above grade, specifically P & R reactor buildings. Concrete blocks (six 2 to 5 ton blocks) removed from the outer wall of the P Reactor Building were turned over to SRNL as the first source for concrete cores. Larger cores were received as a result of grouting activities in P and R reactor facilities. The cores were sectioned and evaluated using microscopy, x-ray diffraction (XRD), ion chromatography (IC) and thermal analysis. Scanning electron microscopy shows that the aggregate and cement phases present in the concrete are consistent with the mix design and no degradation mechanisms are evident at the aggregate-cement interfaces. Samples of the cores were digested and analyzed for chloride ingress as well as sulfate attack. The concentrations of chloride and sulfate ions did not exceed the limits of the mix design and there is no indication of any degradation due to these mechanisms. Thermal analysis on samples taken along the longitudinal axis of the cores show that there is a 1 inch carbonation layer (i.e., no portlandite) present in the interior wall of the reactor building and a negligible carbonation layer in the exterior wall. A mixed layer of carbonate and portlandite extends deeper into the interior (2-3 inches) and exterior (1-2 inches) walls. This is more extensive than measured in previous SRS structures. Once the completely carbonated layer reaches the rebar that is approximately 2-3 inches into the concrete wall, the steel is susceptible to corrosion. The growth rate of the carbonated layer was estimated from current observations and previous studies. Based on the estimated carbonation rate, the steel rebar should be protected from carbonation induced corrosion for at least another 100 years. If degradation of these structures is dominated by the carbonation mechanism, the length of time before water intrusion is expected into the process room of P-reactor is estimated to be between 425-675 years.
- Research Organization:
- Savannah River Site (SRS), Aiken, SC (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- DE-AC09-08SR22470
- OSTI ID:
- 1009563
- Report Number(s):
- SRNL-STI-2010-00729; TRN: US201107%%46
- Country of Publication:
- United States
- Language:
- English
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