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Title: Biaxial texture development in aluminum nitride layers during off-axis sputter deposition

Journal Article · · Journal of Vacuum Science and Technology. A, Vacuum, Surfaces and Films
DOI:https://doi.org/10.1116/1.4732129· OSTI ID:22098985
; ;  [1]
  1. Department of Materials Science and Engineering, Rensselaer Polytechnic Institute, Troy, New York 12180 (United States)

Polycrystalline aluminum nitride (AlN) layers were deposited by pulsed-dc reactive magnetron sputtering from a variable deposition angle {alpha} = 0 Degree-Sign -84 Degree-Sign in 5 mTorr pure N{sub 2} at room temperature. X-ray diffraction pole figure analyses show that layers deposited from a normal angle ({alpha} = 0 Degree-Sign ) exhibit fiber texture, with a random in-plane grain orientation and the c-axis tilted by 42 Degree-Sign {+-} 2 Degree-Sign off the substrate normal, yielding wurtzite AlN grains with the {l_brace}1012{r_brace} plane approximately parallel ({+-}2 Degree-Sign ) to the substrate surface. However, as {alpha} is increased to 45 Degree-Sign , two preferred in-plane grain orientations emerge, with populations I and II having the c-axis tilted toward and away from the deposition flux, by 53 Degree-Sign {+-} 2 Degree-Sign and 47 Degree-Sign {+-} 1 Degree-Sign off the substrate normal, respectively. Increasing {alpha} further to 65 Degree-Sign and 84 Degree-Sign , results in the development of a single population II with a 43 Degree-Sign {+-} 1 Degree-Sign tilt. This developing biaxial texture is attributed to a competitive growth mode under conditions where the adatom mobility is sufficient to cause intergrain mass transport, but insufficient for the thermodynamically favored low energy {l_brace}0001{r_brace} planes to align parallel to the layer surface. Consequently, AlN nuclei are initially randomly oriented and form a kinetically determined crystal habit exposing {l_brace}0001{r_brace} and {l_brace}1120{r_brace} facets. The expected direction of its highest growth rate is 49 Degree-Sign {+-} 5 Degree-Sign tilted relative to the c-axis, in good agreement with the 42 Degree-Sign -53 Degree-Sign measured tilt. The in-plane preferred orientation for {alpha} > 0 Degree-Sign is well explained by the orientation dependence in the cross section of the asymmetric pyramidal nuclei to capture directional deposition flux. The observed tilt is ideal for shear mode electromechanical coupling, which is maximized at 48 Degree-Sign .

OSTI ID:
22098985
Journal Information:
Journal of Vacuum Science and Technology. A, Vacuum, Surfaces and Films, Vol. 30, Issue 5; Other Information: (c) 2012 American Vacuum Society; Country of input: International Atomic Energy Agency (IAEA); ISSN 0734-2101
Country of Publication:
United States
Language:
English