Measuring the residual stress and stress-corrosion cracking susceptibility of additively manufactured 316L by ASTM G36-94
Abstract
Residual stress is a contributor to stress-corrosion cracking (SCC) and a common byproduct of additive manufacturing (AM). In this work, the relationship between residual stress and SCC susceptibility in laser powder bed fusion AM 316L stainless steel was studied through immersion in saturated boiling magnesium chloride per ASTM G36-94. The residual stress was varied by changing the sample height for the as-built condition and additionally by heat treatments at 600, 800, and 1200 °C to control, and in some cases reduce, residual stress. In general, all samples in the as-built condition showed susceptibility to SCC with the thinner, lower residual stress samples showing shallower cracks and crack propagation occurring perpendicular to melt tracks due to local residual stress fields. The heat-treated samples showed a reduction in residual stress for the 800 and 1200 °C samples. Both were free of cracks after >300 hours of immersion in MgCl2, while the 600 °C sample showed similar cracking to their as-built counterpart. Geometrically necessary dislocation (GND) density analysis indicates that the dislocation density may play a major role in the SCC susceptibility.
- Authors:
-
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Publication Date:
- Research Org.:
- Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
- Sponsoring Org.:
- USDOE National Nuclear Security Administration (NNSA)
- OSTI Identifier:
- 1817709
- Report Number(s):
- SAND-2021-9791J
Journal ID: ISSN 0010-9312; 697620
- Grant/Contract Number:
- NA0003525
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Corrosion
- Additional Journal Information:
- Journal Volume: 78; Journal Issue: 1; Journal ID: ISSN 0010-9312
- Publisher:
- NACE International
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE
Citation Formats
Karasz, Erin K., Taylor, Jason, Autenrieth, David Michael, Reu, Phillip, Johnson, Kyle, Melia, Michael, and Noell, Philip. Measuring the residual stress and stress-corrosion cracking susceptibility of additively manufactured 316L by ASTM G36-94. United States: N. p., 2021.
Web. doi:10.5006/3894.
Karasz, Erin K., Taylor, Jason, Autenrieth, David Michael, Reu, Phillip, Johnson, Kyle, Melia, Michael, & Noell, Philip. Measuring the residual stress and stress-corrosion cracking susceptibility of additively manufactured 316L by ASTM G36-94. United States. https://doi.org/10.5006/3894
Karasz, Erin K., Taylor, Jason, Autenrieth, David Michael, Reu, Phillip, Johnson, Kyle, Melia, Michael, and Noell, Philip. Sun .
"Measuring the residual stress and stress-corrosion cracking susceptibility of additively manufactured 316L by ASTM G36-94". United States. https://doi.org/10.5006/3894. https://www.osti.gov/servlets/purl/1817709.
@article{osti_1817709,
title = {Measuring the residual stress and stress-corrosion cracking susceptibility of additively manufactured 316L by ASTM G36-94},
author = {Karasz, Erin K. and Taylor, Jason and Autenrieth, David Michael and Reu, Phillip and Johnson, Kyle and Melia, Michael and Noell, Philip},
abstractNote = {Residual stress is a contributor to stress-corrosion cracking (SCC) and a common byproduct of additive manufacturing (AM). In this work, the relationship between residual stress and SCC susceptibility in laser powder bed fusion AM 316L stainless steel was studied through immersion in saturated boiling magnesium chloride per ASTM G36-94. The residual stress was varied by changing the sample height for the as-built condition and additionally by heat treatments at 600, 800, and 1200 °C to control, and in some cases reduce, residual stress. In general, all samples in the as-built condition showed susceptibility to SCC with the thinner, lower residual stress samples showing shallower cracks and crack propagation occurring perpendicular to melt tracks due to local residual stress fields. The heat-treated samples showed a reduction in residual stress for the 800 and 1200 °C samples. Both were free of cracks after >300 hours of immersion in MgCl2, while the 600 °C sample showed similar cracking to their as-built counterpart. Geometrically necessary dislocation (GND) density analysis indicates that the dislocation density may play a major role in the SCC susceptibility.},
doi = {10.5006/3894},
journal = {Corrosion},
number = 1,
volume = 78,
place = {United States},
year = {Sun Aug 15 00:00:00 EDT 2021},
month = {Sun Aug 15 00:00:00 EDT 2021}
}
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