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Title: Investigations Towards Ultra-Low Cost Nb3Sn SRF Fabrication via Melt Casted Bronze Route Processing

Abstract

Here, a novel approach to fabricating Nb3Sn SRF cavities and other RF components using an ultra-low-cost melt casting fabrication process has been investigated. This simple, low cost melt casting technique has the potential to be used to fabricate nearly any superconducting Nb3Sn structure using either the Bronze Route (BR), Internal Tin (IT), External Tin (ET) processes as well as normal conducting pure copper (Cu) cavities. Most of the heat treated samples that were examined using SEM/EDX seemed to show a reasonable correlation of Tc onset and transition width (ΔTc) of the ingots initial/starting Sn content to the desired stoichiometric Nb3Sn phase, where the lower starting Sn content coupons resulted in lower Tc's with broader transition widths and the higher starting Sn coupons resulted in higher Tc's with narrower ΔTc’s. The best samples had Tc onsets ~17-18 K and ΔTc's < 2 K. Two samples were further tested for RF surface resistance (Rs) and Quality Factor (Q) at JLAB. Here, these RF measurements were performed at 7.4 GHz using a calorimetric technique and showed two transitions, one at ~ 8 K and another at ~ 14 K; values of Rs were at least two orders of magnitude higher than similar highmore » quality Nb3Sn films directly deposited substrates by JLAB and with another superconducting transition close to the superconducting transition temperature of niobium. Substantial improvements in the processing variables ranging from higher quality of the initial ingots with higher Sn content, to better electropolishing and reaction heat treatment regimens will be necessary to realize improved RF performance metrics.« less

Authors:
 [1];  [2];  [3]
  1. Energy to Power Solutions (e2P), Knoxville, TN (United States)
  2. Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States)
  3. Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States)
Publication Date:
Research Org.:
Energy to Power Solutions (e2P), Knoxville, TN (United States); Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States); Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Nuclear Physics (NP); USDOE Office of Science (SC), High Energy Physics (HEP)
OSTI Identifier:
1774761
Alternate Identifier(s):
OSTI ID: 1797406; OSTI ID: 1831480
Report Number(s):
JLAB-ACC-21-3360; DOE/OR/23177-5177; FERMILAB-PUB-21-583-TD
Journal ID: ISSN 1051-8223; TRN: US2209256
Grant/Contract Number:  
SC0018713; SC00018713; AC05-06OR23177; AC02-07CH11359
Resource Type:
Accepted Manuscript
Journal Name:
IEEE Transactions on Applied Superconductivity
Additional Journal Information:
Journal Volume: 31; Journal Issue: 5; Journal ID: ISSN 1051-8223
Publisher:
IEEE
Country of Publication:
United States
Language:
English
Subject:
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND SUPERFLUIDITY; Bronze route; Nb3Sn; SRF cavity

Citation Formats

Rey, Chris, Eremeev, Grigory V., and Valente-Feliciano, Anne-Marie. Investigations Towards Ultra-Low Cost Nb3Sn SRF Fabrication via Melt Casted Bronze Route Processing. United States: N. p., 2021. Web. doi:10.1109/tasc.2021.3066130.
Rey, Chris, Eremeev, Grigory V., & Valente-Feliciano, Anne-Marie. Investigations Towards Ultra-Low Cost Nb3Sn SRF Fabrication via Melt Casted Bronze Route Processing. United States. https://doi.org/10.1109/tasc.2021.3066130
Rey, Chris, Eremeev, Grigory V., and Valente-Feliciano, Anne-Marie. Wed . "Investigations Towards Ultra-Low Cost Nb3Sn SRF Fabrication via Melt Casted Bronze Route Processing". United States. https://doi.org/10.1109/tasc.2021.3066130. https://www.osti.gov/servlets/purl/1774761.
@article{osti_1774761,
title = {Investigations Towards Ultra-Low Cost Nb3Sn SRF Fabrication via Melt Casted Bronze Route Processing},
author = {Rey, Chris and Eremeev, Grigory V. and Valente-Feliciano, Anne-Marie},
abstractNote = {Here, a novel approach to fabricating Nb3Sn SRF cavities and other RF components using an ultra-low-cost melt casting fabrication process has been investigated. This simple, low cost melt casting technique has the potential to be used to fabricate nearly any superconducting Nb3Sn structure using either the Bronze Route (BR), Internal Tin (IT), External Tin (ET) processes as well as normal conducting pure copper (Cu) cavities. Most of the heat treated samples that were examined using SEM/EDX seemed to show a reasonable correlation of Tc onset and transition width (ΔTc) of the ingots initial/starting Sn content to the desired stoichiometric Nb3Sn phase, where the lower starting Sn content coupons resulted in lower Tc's with broader transition widths and the higher starting Sn coupons resulted in higher Tc's with narrower ΔTc’s. The best samples had Tc onsets ~17-18 K and ΔTc's < 2 K. Two samples were further tested for RF surface resistance (Rs) and Quality Factor (Q) at JLAB. Here, these RF measurements were performed at 7.4 GHz using a calorimetric technique and showed two transitions, one at ~ 8 K and another at ~ 14 K; values of Rs were at least two orders of magnitude higher than similar high quality Nb3Sn films directly deposited substrates by JLAB and with another superconducting transition close to the superconducting transition temperature of niobium. Substantial improvements in the processing variables ranging from higher quality of the initial ingots with higher Sn content, to better electropolishing and reaction heat treatment regimens will be necessary to realize improved RF performance metrics.},
doi = {10.1109/tasc.2021.3066130},
journal = {IEEE Transactions on Applied Superconductivity},
number = 5,
volume = 31,
place = {United States},
year = {Wed Mar 17 00:00:00 EDT 2021},
month = {Wed Mar 17 00:00:00 EDT 2021}
}

Works referenced in this record:

Growth Rate and Morphology of Nb3Sn Layers in ITER-Type Bronze-Processed Wires Under Different Diffusion Annealing Regimes
journal, June 2018

  • Valova-Zaharevskaya, Evgeniya; Popova, Elena; Deryagina, Irina
  • IEEE Transactions on Applied Superconductivity, Vol. 28, Issue 4
  • DOI: 10.1109/TASC.2018.2801324

Effect of Sn Concentration in Bronze Matrix on the Pre-Reaction Formation of Nb3Sn Layers in Bronze-Processed Superconducting Strands of Different Design
journal, June 2018

  • Deryagina, Irina; Popova, Elena; Patrakov, Evgeny
  • IEEE Transactions on Applied Superconductivity, Vol. 28, Issue 4
  • DOI: 10.1109/TASC.2018.2791532

The Nb3Sn layers formation at diffusion annealing of Ti-doped multifilamentary Nb/Cu–Sn composites
journal, September 2014