DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Cut–and–chip harvester material capacity and fuel performance on commercial-scale willow fields for varying ground and crop conditions

Abstract

Shrub willow (Salix spp.) is capable of producing commercially attractive amounts of biomass in short rotations, but harvesting costs and logistics remain a concern. There is a particular need for information about harvesting operations on larger, commercial short–rotation woody crop systems. Another recent issue on commercial fields in northern New York is commercial growers conducting harvests during the growing season rather than the recommended dormant season when fields may be too wet to harvest. This study evaluated and modeled the in–field performance of a cut–and–chip harvester for almost 700 wagonloads of chips operating in commercial willow fields in a wider array of crop and field conditions than have been previously reported. Analysis indicated that the time of harvest (leaf–on or leaf–off) and whether site conditions were wet or dry affected the harvester's material capacity. Mean material capacity was greatest for leaf–off, dry conditions (71.8 Mg/hr) and lowest for leaf–on harvests, which were similar for wet (30.4 Mg/hr) and dry conditions (29.7 Mg/hr). Mean crop specific fuel consumption ranged between 1.3 and 3.3 L/Mg, but can get considerably higher for standing biomasses below 40 Mg/ha. Wet ground conditions and leaf–on harvests tend to decrease material capacity and increase fuel consumption asmore » the harvester has to divert power to forward movement and material processing. Relationships for material capacity and fuel consumption based on standing biomass, time of harvest and ground conditions will be essential for evaluating and modeling the economic and environmental impacts of commercial–scale willow operations.« less

Authors:
ORCiD logo [1]; ORCiD logo [1];  [1];  [1]
  1. SUNY ESF, Syracuse, NY (United States)
Publication Date:
Research Org.:
SUNY-ESF, Syracuse, NY (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
OSTI Identifier:
1722941
Grant/Contract Number:  
EE0006638
Resource Type:
Accepted Manuscript
Journal Name:
Global Change Biology. Bioenergy
Additional Journal Information:
Journal Volume: 12; Journal Issue: 6; Journal ID: ISSN 1757-1693
Publisher:
Wiley
Country of Publication:
United States
Language:
English
Subject:
09 BIOMASS FUELS; Short Rotation Woody Crops; Willow; Harvesting Logistics; Material Capacity; Fuel Consumption; Wet weather harvesting; Leaf-on harvesting

Citation Formats

Eisenbies, Mark H., Volk, Timothy A., Souza, Daniel L., and Hallen, Karl W. Cut–and–chip harvester material capacity and fuel performance on commercial-scale willow fields for varying ground and crop conditions. United States: N. p., 2020. Web. doi:10.1111/gcbb.12679.
Eisenbies, Mark H., Volk, Timothy A., Souza, Daniel L., & Hallen, Karl W. Cut–and–chip harvester material capacity and fuel performance on commercial-scale willow fields for varying ground and crop conditions. United States. https://doi.org/10.1111/gcbb.12679
Eisenbies, Mark H., Volk, Timothy A., Souza, Daniel L., and Hallen, Karl W. Fri . "Cut–and–chip harvester material capacity and fuel performance on commercial-scale willow fields for varying ground and crop conditions". United States. https://doi.org/10.1111/gcbb.12679. https://www.osti.gov/servlets/purl/1722941.
@article{osti_1722941,
title = {Cut–and–chip harvester material capacity and fuel performance on commercial-scale willow fields for varying ground and crop conditions},
author = {Eisenbies, Mark H. and Volk, Timothy A. and Souza, Daniel L. and Hallen, Karl W.},
abstractNote = {Shrub willow (Salix spp.) is capable of producing commercially attractive amounts of biomass in short rotations, but harvesting costs and logistics remain a concern. There is a particular need for information about harvesting operations on larger, commercial short–rotation woody crop systems. Another recent issue on commercial fields in northern New York is commercial growers conducting harvests during the growing season rather than the recommended dormant season when fields may be too wet to harvest. This study evaluated and modeled the in–field performance of a cut–and–chip harvester for almost 700 wagonloads of chips operating in commercial willow fields in a wider array of crop and field conditions than have been previously reported. Analysis indicated that the time of harvest (leaf–on or leaf–off) and whether site conditions were wet or dry affected the harvester's material capacity. Mean material capacity was greatest for leaf–off, dry conditions (71.8 Mg/hr) and lowest for leaf–on harvests, which were similar for wet (30.4 Mg/hr) and dry conditions (29.7 Mg/hr). Mean crop specific fuel consumption ranged between 1.3 and 3.3 L/Mg, but can get considerably higher for standing biomasses below 40 Mg/ha. Wet ground conditions and leaf–on harvests tend to decrease material capacity and increase fuel consumption as the harvester has to divert power to forward movement and material processing. Relationships for material capacity and fuel consumption based on standing biomass, time of harvest and ground conditions will be essential for evaluating and modeling the economic and environmental impacts of commercial–scale willow operations.},
doi = {10.1111/gcbb.12679},
journal = {Global Change Biology. Bioenergy},
number = 6,
volume = 12,
place = {United States},
year = {Fri Feb 21 00:00:00 EST 2020},
month = {Fri Feb 21 00:00:00 EST 2020}
}

Works referenced in this record:

Overhead Protection Increases Fuel Quality and Natural Drying of Leaf-On Woody Biomass Storage Piles
journal, May 2019

  • Therasme, Obste; Eisenbies, Mark; Volk, Timothy
  • Forests, Vol. 10, Issue 5
  • DOI: 10.3390/f10050390

Some Comments on C P
journal, November 1973


Lignocellulosic biomass feedstock transportation alternatives, logistics, equipment configurations, and modeling
journal, February 2012

  • Miao, Zewei; Shastri, Yogendra; Grift, Tony E.
  • Biofuels, Bioproducts and Biorefining, Vol. 6, Issue 3
  • DOI: 10.1002/bbb.1322

Fuel consumption of a sugarcane harvester in different operational settings
journal, June 2016


Harvesters for short rotation coppice: current status and new solutions
journal, November 2013


Biomass supply chain design and analysis: Basis, overview, modeling, challenges, and future
journal, August 2013


Silviculture and biology of short-rotation woody crops in temperate regions: Then and now
journal, August 2006


Incorporating uncertainty analysis into life cycle estimates of greenhouse gas emissions from biomass production
journal, July 2011


Energy crops: current status and future prospects
journal, November 2006


Incorporating Uncertainty into a Life Cycle Assessment (LCA) Model of Short-Rotation Willow Biomass (Salix spp.) Crops
journal, June 2013


Three bulk density measurement methods provide different results for commercial scale harvests of willow biomass chips
journal, May 2019


Harvesting eucalyptus energy plantations in Brazil with a modified New Holland forage harvester
journal, March 2016


A spatially explicit approach to modeling biological productivity and economic attractiveness of short-rotation woody crops in the eastern USA
journal, July 2019

  • Stanturf, John A.; Perdue, James H.; Young, Timothy M.
  • Energy, Sustainability and Society, Vol. 9, Issue 1
  • DOI: 10.1186/s13705-019-0211-6

Evaluation of a Single-Pass, Cut and Chip Harvest System on Commercial-Scale, Short-Rotation Shrub Willow Biomass Crops
journal, June 2014


Untapped Potential: Opportunities and Challenges for Sustainable Bioenergy Production from Marginal Lands in the Northeast USA
journal, September 2014

  • Stoof, Cathelijne R.; Richards, Brian K.; Woodbury, Peter B.
  • BioEnergy Research, Vol. 8, Issue 2
  • DOI: 10.1007/s12155-014-9515-8

Ecosystem Services of Woody Crop Production Systems
journal, June 2016

  • Zalesny, Ronald S.; Stanturf, John A.; Gardiner, Emile S.
  • BioEnergy Research, Vol. 9, Issue 2
  • DOI: 10.1007/s12155-016-9737-z

Regional potential yields of short rotation willow plantations on agricultural land in Northern Europe
journal, January 2010


Advances in shrub-willow crops for bioenergy, renewable products, and environmental benefits
journal, May 2016

  • Volk, Timothy A.; Heavey, Justin P.; Eisenbies, Mark H.
  • Food and Energy Security, Vol. 5, Issue 2
  • DOI: 10.1002/fes3.82

Energy Product Options for Eucalyptus Species Grown as Short Rotation Woody Crops
journal, July 2008

  • Rockwood, Donald; Rudie, Alan; Ralph, Sally
  • International Journal of Molecular Sciences, Vol. 9, Issue 8
  • DOI: 10.3390/ijms9081361

Mechanised harvesting of short-rotation coppices
journal, September 2017

  • Vanbeveren, Stefan P. P.; Spinelli, Raffaele; Eisenbies, Mark
  • Renewable and Sustainable Energy Reviews, Vol. 76
  • DOI: 10.1016/j.rser.2017.02.059

Biomass, spacing and planting design influence cut-and-chip harvesting in hybrid poplar
journal, November 2017


A spatial assessment of potential biomass for bioenergy in Australia in 2010, and possible expansion by 2030 and 2050
journal, January 2016

  • Crawford, Debbie F.; O'Connor, Michael H.; Jovanovic, Tom
  • GCB Bioenergy, Vol. 8, Issue 4
  • DOI: 10.1111/gcbb.12295

2016 Billion-Ton Report: Advancing Domestic Resources for a Thriving Bioeconomy
report, July 2016

  • Langholtz, M. H.; Stokes, B. J.; Eaton, L. M.
  • DOE/EE-1440
  • DOI: 10.2172/1271651

Seasonal Sap Flow of Four Salix Varieties Growing on the Solvay Wastebeds in Syracuse, NY, USA
journal, November 2009

  • Mirck, Jaconette; Volk, Timothy A.
  • International Journal of Phytoremediation, Vol. 12, Issue 1
  • DOI: 10.1080/15226510902767098

Quality and Variability of Commercial-Scale Short Rotation Willow Biomass Harvested Using a Single-Pass Cut-and-Chip Forage Harvester
journal, October 2014


Environmental effects of short-rotation woody crops for bioenergy: What is and isn't known
journal, August 2018

  • Griffiths, Natalie A.; Rau, Benjamin M.; Vaché, Kellie B.
  • GCB Bioenergy, Vol. 11, Issue 4
  • DOI: 10.1111/gcbb.12536

Improving the Profitability of Willow Crops—Identifying Opportunities with a Crop Budget Model
journal, September 2010


Willows for environmental projects: A literature review of results on evapotranspiration rate and its driving factors across the genus Salix
journal, September 2019


Understanding biomass feedstock variability
journal, January 2013

  • Kenney, Kevin L.; Smith, William A.; Gresham, Garold L.
  • Biofuels, Vol. 4, Issue 1
  • DOI: 10.4155/bfs.12.83

Change in Yield Between First and Second Rotations in Willow (Salix spp.) Biomass Crops is Strongly Related to the Level of First Rotation Yield
journal, October 2015