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  1. Highly Selective Methane to Methanol Conversion on Inverse SnO2/Cu2O/Cu(111) Catalysts: Unique Properties of SnO2 Nanostructures and the Inhibition of the Direct Oxidative Combustion of Methane

    Direct methane to methanol (CH4 → CH3OH) conversion in heterogeneous catalysis has been a long-standing challenge due to the difficulties in equalizing the activation of methane and protection of the methanol product at the same reaction conditions. Here, we report an inverse catalyst, consisting of small structures of SnO2 (0.5-1 nm in size) dispersed on Cu2O/Cu(111), for highly selective CH3OH production from CH4. This system was investigated by combining theoretical [density functional theory calculations (DFT), kinetic Monte Carlo simulations (KMC)] and experimental methods [scanning tunneling microscopy (STM), ambient-pressure X-ray photoelectron spectroscopy (AP-XPS)]. The DFT and AP-XPS studies showed that onmore » SnO2/Cu2O/Cu(111) the conversion of CH4 by oxygen (O2) preferred complete combustion to carbon dioxide (CO2). The addition of water (H2O) enhanced the production of CH3OH to nearly 100% selectivity in KMC simulations. This trend was consistent with results of AP-XPS. The presence of water in the reaction environment rendered an extremely high amount of methoxy species (*CH3O), a precursor for CH3OH production. Further, the high CH3OH selectivity of SnO2/Cu2O/Cu(111) reflected the unique atomic and electronic structure of the supported SnO2 nanoparticles. As a result, the O2 adsorption and dissociation, and thus the full combustion of CH4 to CO2, was completely suppressed; while the H2O dissociative adsorption was still feasible, providing active hydroxyl species for a truly selective CH4 to CH3OH conversion.« less
  2. The Interaction of K and O 2 on Au(111): Multiple Growth Modes of Potassium Oxide and Their Catalytic Activity for CO Oxidation

    Abstract In industrial catalysis, alkali cations are frequently used to promote activity or selectivity. Scanning tunneling microscopy, ambient‐pressure X‐ray photoelectron spectroscopy, and density‐functional calculations were used to study the structure and reactivity of potassium oxides in contact with the Au(111) surface. Three different types of oxides (K 2 O 2 , K 2 O and KO y with y <0.5) were observed on top of the gold substrate at 300–525 K. Initially, small aggregates of K 2 O 2 /K 2 O (1–2 nm in size) were seen at the elbows of the herringbone structure. After increasing the K coveragemore » (>0.15 ML), large islands of the oxide (20–40 nm in size) appeared. These islands contained a mixture of K 2 O and KO y ( y <0.5). A key correlation was found involving the structure, oxidation state, and chemical activity of the alkali oxide. The small aggregates of potassium oxide had a very high catalytic activity for the oxidation of CO, being much more than plain promoters.« less
  3. The Interaction of K and O 2 on Au(111): Multiple Growth Modes of Potassium Oxide and Their Catalytic Activity for CO Oxidation

    Abstract In industrial catalysis, alkali cations are frequently used to promote activity or selectivity. Scanning tunneling microscopy, ambient‐pressure X‐ray photoelectron spectroscopy, and density‐functional calculations were used to study the structure and reactivity of potassium oxides in contact with the Au(111) surface. Three different types of oxides (K 2 O 2 , K 2 O and KO y with y <0.5) were observed on top of the gold substrate at 300–525 K. Initially, small aggregates of K 2 O 2 /K 2 O (1–2 nm in size) were seen at the elbows of the herringbone structure. After increasing the K coveragemore » (>0.15 ML), large islands of the oxide (20–40 nm in size) appeared. These islands contained a mixture of K 2 O and KO y ( y <0.5). A key correlation was found involving the structure, oxidation state, and chemical activity of the alkali oxide. The small aggregates of potassium oxide had a very high catalytic activity for the oxidation of CO, being much more than plain promoters.« less
  4. Understanding the Surface Structure and Catalytic Activity of SnOx/Au(111) Inverse Catalysts for CO2 and H2 Activation

    Carbon dioxide hydrogenation is a promising approach for the reduction of greenhouse gas pollution via the production of fuels and high-value chemicals utilizing C1 chemistry. In this process, the activation of nonpolar molecules, CO2 and H2, at mild conditions is challenging. In this study, we report a well-defined inverse SnOx/Au(111) catalyst that shows the ability to activate both CO2 and H2 at room temperature. Scanning tunneling microscopy (STM) and ambient pressure X-ray photoemission spectroscopy (AP-XPS) are combined to understand the surface structure, growth mode, chemical state, and activity of SnOx/Au(111) surfaces. Nanostructures of SnOx at the sub-monolayer level were preparedmore » by depositing Sn on Au(111) followed by O2 oxidation. For the as-prepared SnOx/Au(111), two-dimensionally formed SnOx thin films on a Au(111) substrate were observed with STM of two different moieties, discernible based on their height: clusters (~0.4 Å) and nanoparticles (NPs, 1–2.5 Å), which are assigned to Sn–Au alloys and SnOx, respectively, in corroboration with XPS analysis. Furthermore, SnOx/Au(111) was annealed under UHV to test its thermal stability. Upon annealing at 400–600 K, a disappearance of SnOx NPs and reappearance of highly dispersed Sn clusters were clearly noticeable from the STM and XPS results, identifying the thermal decomposition of SnOx and subsequent formation of Sn–Au alloys on the surface due to the recombination of Sn clusters with Au. We investigated the reactivity of the SnOx/Au(111) surfaces toward CH4, CO2, and H2. The SnOx/Au(111) surfaces have excellent CO2 and H2 activation abilities even at room temperature with negligible reactivity for methane activation. Our AP-XPS results show that H2 can be activated on the SnOx NPs by the reduction to Sn. For CO2, the activation and further dissociation are identified by a reoxidation of Sn with newly formed Sn–O bonds and the formation of surface carbon. Therefore, we propose that SnOx is a potential catalyst or additive to achieve CO2 hydrogenation under mild conditions.« less
  5. CO2 Hydrogenation on ZrO2/Cu(111) Surfaces: Production of Methane and Methanol

    The conversion and utilization of carbon dioxide is a critical challenge for the control of greenhouse gas pollution and in the production of high value chemicals in C1 chemistry. ZrO2/Cu(111) is an inverse oxide/metal catalyst that displays high activity and stability for the hydrogenation of CO2 into methanol at 500-600 K. At elevated temperatures, ZrO2 grows on a CuOx/Cu(111) substrate forming islands of 10-12 nm in size and an average height of ~ 3 Å. Reaction with H2 leads to the removal of the copper oxide producing ZrO2/Cu(111) surfaces which are very active for the binding and dissociation of CO2more » into CO and C. After exposing ZrO2/Cu(111) to moderate or elevated pressures of a CO2/H2 mixture at 300 K, atomic C and minor amounts of CHxO and COx are deposited on the catalyst surface. The adsorbed CHxO and COx disappear upon heating above 400 K. The catalytic tests for CO2 hydrogenation give CO as the main reaction product and CH4 and CH3OH as secondary products. The relative yields of methane and methanol change with time and track the amount of atomic C deposited on the active ZrO2/Cu(111) surface. The formation of methane stops once the catalyst surface is saturated with C. Under steady-state conditions, ZrO2/Cu(111) is a much better catalyst for methanol synthesis than ZnO/Cu(111). This trend reflects variations in the size of the oxide islands and in the strength of oxide-metal interactions. The use of an inverse oxide/metal configuration is an important synthetic tool when preparing active, selective, and stable catalysts for CO2 hydrogenation.« less
  6. Surface structure of mass-selected niobium oxide nanoclusters on Au(111)

    The structures formed by the deposition of mass-selected niobium oxide clusters, Nb3Oy (y = 5, 6, 7), onto Au(111) were studied by scanning tunneling microscopy. The as-deposited Nb3O7 clusters assemble into large dendritic structures that grow on the terraces as well as extend from the top and bottom of step edges. The Nb3O6 cluster also forms dendritic assemblies but they are generally much smaller in size. The assemblies are composed of smaller discrete structures (<1 nm) which are likely to be single clusters. Furthermore, the dendritic assemblies for both the Nb3O7 and Nb3O6 clusters have fractal dimensions of about 1.7more » which is very close to that expected for simple diffusion limited aggregation. Annealing the Nb3O7,6/Au(111) surfaces up to 550 K results in changes in assembly sizes and increases in heights, while heating to 700 results in the disruption of the assemblies into smaller structures. By contrast, the as-deposited Nb3O5/Au(111) surface at RT exhibits compact cluster structures which become 3D nanoparticles when annealed above 550 K. Differences in the observed surface structures and thermal stability are attributed to differences in metal-oxygen stoichiometry which can influence cluster binding energies, mobility and inter-cluster interactions.« less
  7. Surface characterization and methane activation on SnOx/Cu2O/Cu(111) inverse oxide/metal catalysts

    To activate methane at low or medium temperatures is a difficult task and a pre-requisite for the conversion of this light alkane into high value chemicals. In this work, we report the preparation and characterizations of novel SnOx/Cu2O/Cu(111) interfaces that enable low-temperature methane activation. Scanning tunneling microscopy identified small, well-dispersed SnOx nanoclusters on the Cu2O/Cu(111) substrate with an average size of 8 Å, and such morphology was sustained up to 450 K in UHV annealing. Ambient pressure X-ray photoelectron spectroscopy showed that hydrocarbon species (CHx groups), the product of methane activation, were formed on SnOx/Cu2O/Cu(111) at a temperature as lowmore » as 300 K. An essential role of the SnOx–Cu2O interface was evinced by the SnOx coverage dependence. Systems with a small amount of tin oxide, 0.1–0.2 ML coverage, produced the highest concentration of adsorbed CHx groups. Calculations based on density functional theory showed a drastic reduction in the activation barrier for C–H bond cleavage when going from Cu2O/Cu(111) to SnOx/Cu2O/Cu(111). On the supported SnOx, the dissociation of methane was highly exothermic (ΔE ~ –35 kcal mol–1) and the calculated barrier for activation (~20 kcal mol–1) could be overcome at 300–500 K, target temperatures for the conversion of methane to high value chemicals.« less
  8. Understanding Methanol Synthesis on Inverse ZnO/CuOx/Cu Catalysts: Stability of CH3O Species and Dynamic Nature of the Surface

    Inverse ZnO/Cu catalysts are key systems in the conversion of CO2, a common atmospheric pollutant, into methanol, a high-value chemical and fuel. The chemistry of methanol and methoxy groups over inverse ZnO/Cu2O/Cu(111) catalysts was investigated employing Ambient Pressure X-ray Photoelectron Spectroscopy (AP-XPS), Scanning Tunneling Microscopy (STM) and calculations based on Density Functional Theory (DFT). The results of AP-XPS show that the adsorption of methanol on the binary oxide substrate at 300 K leads to formation of *CH3O and *HCOO species with a minor amount of *CHx. Furthermore, most of the methoxy groups disappeared from the surface after heating to 450more » K, the onset temperature for the formation of methanol during the hydrogenation of CO2. The results of AP-XPS, STM and DFT point to preferential adsorption of methoxy on the ZnO regions of the binary oxide. On the supported ZnO or on a ZnO-Cu2O interface, the breaking of the O-H bond in methanol is an exothermic process with a negligible (1-2 kcal/mol) or non-existent energy barrier depending on the size and shape of the ZnO islands. STM« less
  9. In Situ Studies of Methanol Decomposition Over Cu(111) and Cu2O/Cu(111): Effects of Reactant Pressure, Surface Morphology, and Hot Spots of Active Sites

    The dissociative adsorption of methanol was investigated on Cu(111) and ultrathin Cu2O films. We employed synchrotron-based Ambient Pressure X-ray Photoelectron Spectroscopy (AP-XPS) and Scanning Tunneling Microscopy (STM) to study the dynamics of gas–solid interactions, and calculations based on Density Functional Theory (DFT) were used to examine the reaction path. C 1s XPS spectra revealed that methanol underwent dissociative adsorption on plain Cu(111) to form methoxy (CH3O), formaldehyde (H2CO), and formate (HCOO) at a pressure range of 0.5–10 mTorr, with these species remaining on the surface after evacuation. This was accompanied by the appearance of a low coverage (~0.05 ML) ofmore » Oads in the O 1s which can be considered a highly active site for methanol activation. The high activity is apparent by a coverage of 0.8 ML of methoxy at room temperature. STM was unable to image these species at room temperature as they were highly mobile on metallic copper. In contrast, for CH3OH on Cu2O/Cu(111), STM showed clear hot spots for reaction and a complex array of adsorption structures. On the oxide substrate, there was decomposition of methanol to H2CO, CH3O, HCOO, and hydrocarbon species (CHx) due to the subsequent interactions of methanol with lattice oxygen. Cu(111) remained entirely saturated with decomposition products under 10 mTorr of methanol (θ ≈ 0.97 ML), whereas the Cu2O overlayer was saturated at a much lower coverage (θ ≈ 0.30 ML). STM revealed rows and step edges of Cu2O decorated with decomposition products and metallic Cu islands ~5 nm in size. The difference in activity between Cu(111) and Cu2O/Cu(111) is attributed to the significant amount of O present on the oxide surface. Additionally, Density Functional theory (DFT) calculations described the XPS measurements well, showing a likely methanol dissociation to *CH3O and therefore a surface reduction. More importantly, the DFT results revealed that it was the chemisorbed oxygen on Cu2O/Cu(111) which oxidized the dissociated *CH3O to *HCOO and eventually CO2, while the reaction only involving upper oxygen on the Cu2O hexagonal ring led to the formation of H2CO.« less
  10. Preparation and Structural Characterization of ZrO2/CuOx/Cu(111) Inverse Model Catalysts

    CO2 hydrogenation to methanol is regarded as a promising reaction to catalytically convert a major greenhouse gas (CO2) into a value-added product (methanol). In the current study, scanning tunneling microscopy (STM) and X-ray photoelectron spectroscopy (XPS) were applied to investigate the growth mode of low coverages (<0.2 ML) of ZrO2 in an inverse ZrO2/CuOx/Cu(111) system, which has the potential to achieve a high selectivity for a direct CO2 to methanol transformation. It was found that the morphology of ZrO2 was strongly affected by the preparation method. The ZrO2/CuOx/Cu(111) model catalyst prepared by the oxidation at 600 K of Zr pre-depositedmore » on Cu(111) exhibited substantial mixing of ZrO2 and CuOx. In contrast, the direct deposition of Zr under an O2 ambient over CuOx/Cu(111) at 600 K produced small ZrO2 islands (10-12 nm in size) with a two-dimensional structure (i.e. only one layer of ZrO2). XPS studies indicate that both preparation methods lead to ZrO2/CuOx/Cu(111) surfaces. The model catalyst prepared by the direct deposition of Zr in O2 was annealed up to 700 K in ultra-high vacuum. Both STM and XPS results suggest no apparent change in ZrO2, while CuOx was reduced at such annealing conditions. The island size of 10-12 nm observed for ZrO2 on Cu(111) is much smaller than island sizes seen for CeO2 (30-50 nm) and ZnO (300-500 nm) on the same substrate, opening the possibility for unique chemical properties« less
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