DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Understanding how single-atom site density drives the performance and durability of PGM-free Fe–N–C cathodes in anion exchange membrane fuel cells

Abstract

One of the most important needs for the future of low-cost fuel cells is the development of highly active platinum group metal (PGM)-free catalysts. For the oxygen reduction reaction, Fe–N–C materials have been widely studied in both acid and alkaline media. However, reported catalysts in the literature show quite different intrinsic activity and in-cell performance, despite similar synthesis routes and precursors. Here, two types of Fe–N–C are prepared from the same precursor and procedure – the main difference is how the precursor was handled prior to use. It is shown that in one case Fe overwhelmingly existed as highly active single-metal atoms in FeN4 coordination (preferred), while in the other case large Fe particles coexisting with few single metal atoms were obtained. As a result, there were drastic differences in the catalyst structure, activity, and especially in their performance in an operating anion exchange membrane fuel cell (AEMFC). Additionally, it is shown that catalyst layers created from single-atom-dominated Fe–N–C can have excellent performance and durability in an AEMFC using H2/O2 reacting gases, achieving a peak power density of 1.8 W cm-2 – comparable to similar AEMFCs with a Pt/C cathode – and being able to operate stably for more thanmore » 100 h. Finally, the Fe–N–C cathode was paired with a low-loading PtRu/C anode electrode to create AEMFCs (on H2/O2) with a total PGM loading of only 0.135 mg cm-2 (0.090 mgPt cm-2) that was able to achieve a very high specific power of 8.4 W mgPGM-1 (12.6 W mgPt<sup>-1).« less

Authors:
 [1];  [2]; ORCiD logo [1];  [1];  [3];  [3];  [3]; ORCiD logo [3];  [1]; ORCiD logo [2];  [4];  [5];  [1]; ORCiD logo [2]; ORCiD logo [1]
  1. University of South Carolina, Columbia, SC (United States)
  2. Montpellier University (France)
  3. Technion-Israel Institute of Technology, Haifa (Israel)
  4. Synchrotron SOLEIL, L'orme des Merisiers, Gif-sur-Yvette (France)
  5. University of Surrey, Guildford (United Kingdom)
Publication Date:
Research Org.:
Pennsylvania State Univ., University Park, PA (United States); Univ. of South Carolina, Columbia, SC (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Hydrogen Fuel Cell Technologies Office (HFTO); Engineering and Physical Sciences Research Council (EPSRC); Center of Catalysis for Renewable Fuels(CReF); European Union's Horizon 2020; Ministry of National Infrastructure, Energy and Water Resources of Israel; Mauerberger Foundation Fund (MFF)
OSTI Identifier:
1977473
Grant/Contract Number:  
EE0008433; EP/M014371/1; 721065; 3-15578; 3-16686 (219-11-135)
Resource Type:
Accepted Manuscript
Journal Name:
Materials Today Advances
Additional Journal Information:
Journal Volume: 12; Journal Issue: C; Journal ID: ISSN 2590-0498
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; PGM-free; AEM; fuel cell; oxygen reduction; high performance; Fe–N–C; single-atom

Citation Formats

Adabi, Horie, Santori, Pietro Giovanni, Shakouri, Abolfazl, Peng, Xiong, Yassin, Karam, Rasin, Igal G., Brandon, Simon, Dekel, Dario R., Hassan, Noor Ul, Sougrati, Moulay-Tahar, Zitolo, Andrea, Varcoe, John R., Regalbuto, John R., Jaouen, Frédéric, and Mustain, William E. Understanding how single-atom site density drives the performance and durability of PGM-free Fe–N–C cathodes in anion exchange membrane fuel cells. United States: N. p., 2021. Web. doi:10.1016/j.mtadv.2021.100179.
Adabi, Horie, Santori, Pietro Giovanni, Shakouri, Abolfazl, Peng, Xiong, Yassin, Karam, Rasin, Igal G., Brandon, Simon, Dekel, Dario R., Hassan, Noor Ul, Sougrati, Moulay-Tahar, Zitolo, Andrea, Varcoe, John R., Regalbuto, John R., Jaouen, Frédéric, & Mustain, William E. Understanding how single-atom site density drives the performance and durability of PGM-free Fe–N–C cathodes in anion exchange membrane fuel cells. United States. https://doi.org/10.1016/j.mtadv.2021.100179
Adabi, Horie, Santori, Pietro Giovanni, Shakouri, Abolfazl, Peng, Xiong, Yassin, Karam, Rasin, Igal G., Brandon, Simon, Dekel, Dario R., Hassan, Noor Ul, Sougrati, Moulay-Tahar, Zitolo, Andrea, Varcoe, John R., Regalbuto, John R., Jaouen, Frédéric, and Mustain, William E. Wed . "Understanding how single-atom site density drives the performance and durability of PGM-free Fe–N–C cathodes in anion exchange membrane fuel cells". United States. https://doi.org/10.1016/j.mtadv.2021.100179. https://www.osti.gov/servlets/purl/1977473.
@article{osti_1977473,
title = {Understanding how single-atom site density drives the performance and durability of PGM-free Fe–N–C cathodes in anion exchange membrane fuel cells},
author = {Adabi, Horie and Santori, Pietro Giovanni and Shakouri, Abolfazl and Peng, Xiong and Yassin, Karam and Rasin, Igal G. and Brandon, Simon and Dekel, Dario R. and Hassan, Noor Ul and Sougrati, Moulay-Tahar and Zitolo, Andrea and Varcoe, John R. and Regalbuto, John R. and Jaouen, Frédéric and Mustain, William E.},
abstractNote = {One of the most important needs for the future of low-cost fuel cells is the development of highly active platinum group metal (PGM)-free catalysts. For the oxygen reduction reaction, Fe–N–C materials have been widely studied in both acid and alkaline media. However, reported catalysts in the literature show quite different intrinsic activity and in-cell performance, despite similar synthesis routes and precursors. Here, two types of Fe–N–C are prepared from the same precursor and procedure – the main difference is how the precursor was handled prior to use. It is shown that in one case Fe overwhelmingly existed as highly active single-metal atoms in FeN4 coordination (preferred), while in the other case large Fe particles coexisting with few single metal atoms were obtained. As a result, there were drastic differences in the catalyst structure, activity, and especially in their performance in an operating anion exchange membrane fuel cell (AEMFC). Additionally, it is shown that catalyst layers created from single-atom-dominated Fe–N–C can have excellent performance and durability in an AEMFC using H2/O2 reacting gases, achieving a peak power density of 1.8 W cm-2 – comparable to similar AEMFCs with a Pt/C cathode – and being able to operate stably for more than 100 h. Finally, the Fe–N–C cathode was paired with a low-loading PtRu/C anode electrode to create AEMFCs (on H2/O2) with a total PGM loading of only 0.135 mg cm-2 (0.090 mgPt cm-2) that was able to achieve a very high specific power of 8.4 W mgPGM-1 (12.6 W mgPt<sup>-1).},
doi = {10.1016/j.mtadv.2021.100179},
journal = {Materials Today Advances},
number = C,
volume = 12,
place = {United States},
year = {Wed Nov 10 00:00:00 EST 2021},
month = {Wed Nov 10 00:00:00 EST 2021}
}

Works referenced in this record:

Preparation of radiation-grafted powders for use as anion exchange ionomers in alkaline polymer electrolyte fuel cells
journal, January 2014

  • Poynton, Simon D.; Slade, Robert C. T.; Omasta, Travis J.
  • J. Mater. Chem. A, Vol. 2, Issue 14
  • DOI: 10.1039/C4TA00558A

Effect of Pyrolysis Atmosphere and Electrolyte pH on the Oxygen Reduction Activity, Stability and Spectroscopic Signature of FeN x Moieties in Fe-N-C Catalysts
journal, January 2019

  • Santori, Pietro Giovanni; Speck, Florian Dominik; Li, Jingkun
  • Journal of The Electrochemical Society, Vol. 166, Issue 7
  • DOI: 10.1149/2.0371907jes

Practical ex-Situ Technique To Measure the Chemical Stability of Anion-Exchange Membranes under Conditions Simulating the Fuel Cell Environment
journal, January 2020


Establishing reactivity descriptors for platinum group metal (PGM)-free Fe–N–C catalysts for PEM fuel cells
journal, January 2020

  • Primbs, Mathias; Sun, Yanyan; Roy, Aaron
  • Energy & Environmental Science, Vol. 13, Issue 8
  • DOI: 10.1039/D0EE01013H

Degradation of Fe/N/C catalysts upon high polarization in acid medium
journal, January 2014

  • Goellner, Vincent; Baldizzone, Claudio; Schuppert, Anna
  • Phys. Chem. Chem. Phys., Vol. 16, Issue 34
  • DOI: 10.1039/C4CP02882A

Minimizing Operando Demetallation of Fe-N-C Electrocatalysts in Acidic Medium
journal, April 2016

  • Choi, Chang Hyuck; Baldizzone, Claudio; Polymeros, George
  • ACS Catalysis, Vol. 6, Issue 5
  • DOI: 10.1021/acscatal.6b00643

Synthesis and characterization of high performing Fe-N-C catalyst for oxygen reduction reaction (ORR) in Alkaline Exchange Membrane Fuel Cells
journal, January 2018


Fe-based non-noble metal catalysts with dual active sites of nanosized metal carbide and single-atomic species for oxygen reduction reaction
journal, January 2020

  • Kang, Gil-Seong; Jang, Jue-Hyuk; Son, Su-Young
  • Journal of Materials Chemistry A, Vol. 8, Issue 42
  • DOI: 10.1039/D0TA07748H

PGM‐Free Cathode Catalysts for PEM Fuel Cells: A Mini‐Review on Stability Challenges
journal, December 2018

  • Shao, Yuyan; Dodelet, Jean‐Pol; Wu, Gang
  • Advanced Materials, Vol. 31, Issue 31
  • DOI: 10.1002/adma.201807615

Activity benchmarks and requirements for Pt, Pt-alloy, and non-Pt oxygen reduction catalysts for PEMFCs
journal, March 2005

  • Gasteiger, Hubert A.; Kocha, Shyam S.; Sompalli, Bhaskar
  • Applied Catalysis B: Environmental, Vol. 56, Issue 1-2, p. 9-35
  • DOI: 10.1016/j.apcatb.2004.06.021

Active and stable carbon nanotube/nanoparticle composite electrocatalyst for oxygen reduction
journal, May 2013

  • Chung, Hoon T.; Won, Jong H.; Zelenay, Piotr
  • Nature Communications, Vol. 4, Issue 1
  • DOI: 10.1038/ncomms2944

On the Influence of Oxygen on the Degradation of Fe‐N‐C Catalysts
journal, February 2020

  • Kumar, Kavita; Dubau, Laetitia; Mermoux, Michel
  • Angewandte Chemie International Edition, Vol. 59, Issue 8
  • DOI: 10.1002/anie.201912451

High Performance FeNC and Mn-oxide/FeNC Layers for AEMFC Cathodes
journal, September 2020

  • Santori, Pietro Giovanni; Speck, Florian Dominik; Cherevko, Serhiy
  • Journal of The Electrochemical Society, Vol. 167, Issue 13
  • DOI: 10.1149/1945-7111/abb7e0

Direct synthesis of platinum group metal-free Fe-N-C catalyst for oxygen reduction reaction in alkaline media
journal, November 2016


Electrochemical corrosion of a glassy carbon electrode
journal, October 2017


Beyond catalysis and membranes: visualizing and solving the challenge of electrode water accumulation and flooding in AEMFCs
journal, January 2018

  • Omasta, Travis J.; Park, Andrew M.; LaManna, Jacob M.
  • Energy & Environmental Science, Vol. 11, Issue 3
  • DOI: 10.1039/C8EE00122G

Non-PGM electrocatalysts for PEM fuel cells: effect of fluorination on the activity and stability of a highly active NC_Ar + NH 3 catalyst
journal, January 2019

  • Zhang, Gaixia; Yang, Xiaohua; Dubois, Marc
  • Energy & Environmental Science, Vol. 12, Issue 10
  • DOI: 10.1039/C9EE00867E

Achieving High‐Performance and 2000 h Stability in Anion Exchange Membrane Fuel Cells by Manipulating Ionomer Properties and Electrode Optimization
journal, September 2020

  • Ul Hassan, Noor; Mandal, Mrinmay; Huang, Garrett
  • Advanced Energy Materials, Vol. 10, Issue 40
  • DOI: 10.1002/aenm.202001986

Highly active oxygen reduction non-platinum group metal electrocatalyst without direct metal–nitrogen coordination
journal, June 2015

  • Strickland, Kara; Miner, Elise; Jia, Qingying
  • Nature Communications, Vol. 6, Issue 1
  • DOI: 10.1038/ncomms8343

Mössbauer spectroscopic and X-ray diffraction study of the thermal decomposition of Fe(CH3COO)2 and FeOH(CH3COO)2
journal, March 1988

  • Musić, S.; Ristić, M.; Popović, S.
  • Journal of Radioanalytical and Nuclear Chemistry Articles, Vol. 121, Issue 1
  • DOI: 10.1007/BF02041447

Unraveling the high-activity nature of Fe–N–C electrocatalysts for the oxygen reduction reaction: the extraordinary synergy between Fe–N 4 and Fe 4 N
journal, January 2019

  • Ao, Xiang; Zhang, Wei; Li, Zhishan
  • Journal of Materials Chemistry A, Vol. 7, Issue 19
  • DOI: 10.1039/C9TA02338K

Predicting performance stability of anion exchange membrane fuel cells
journal, April 2019


Identification of catalytic sites in cobalt-nitrogen-carbon materials for the oxygen reduction reaction
journal, October 2017

  • Zitolo, Andrea; Ranjbar-Sahraie, Nastaran; Mineva, Tzonka
  • Nature Communications, Vol. 8, Issue 1
  • DOI: 10.1038/s41467-017-01100-7

Recent progress in the durability of Fe-N-C oxygen reduction electrocatalysts for polymer electrolyte fuel cells
journal, October 2020


Are Radicals Formed During Anion-Exchange Membrane Fuel Cell Operation?
journal, August 2020

  • Wierzbicki, Szymon; Douglin, John C.; Kostuch, Aldona
  • The Journal of Physical Chemistry Letters, Vol. 11, Issue 18
  • DOI: 10.1021/acs.jpclett.0c02349

Intrinsic Relationship between Enhanced Oxygen Reduction Reaction Activity and Nanoscale Work Function of Doped Carbons
journal, June 2014

  • Cheon, Jae Yeong; Kim, Jong Hun; Kim, Jae Hyung
  • Journal of the American Chemical Society, Vol. 136, Issue 25
  • DOI: 10.1021/ja503557x

Promoting Oxygen Reduction Reaction Activity of Fe–N/C Electrocatalysts by Silica-Coating-Mediated Synthesis for Anion-Exchange Membrane Fuel Cells
journal, September 2018


Ion-exchanged route synthesis of Fe2N–N-doped graphitic nanocarbons composite as advanced oxygen reduction electrocatalyst
journal, January 2013

  • Wang, Lei; Yin, Jie; Zhao, Lu
  • Chemical Communications, Vol. 49, Issue 29
  • DOI: 10.1039/c3cc40971f

Markedly Enhanced Oxygen Reduction Activity of Single-Atom Fe Catalysts via Integration with Fe Nanoclusters
journal, August 2019


Biomass in situ conversion to Fe single atomic sites coupled with Fe2O3 clusters embedded in porous carbons for the oxygen reduction reaction
journal, January 2020

  • Lei, Ying; Yang, Fuwen; Xie, Huaming
  • Journal of Materials Chemistry A, Vol. 8, Issue 39
  • DOI: 10.1039/D0TA06022D

Catalytic Advantages, Challenges, and Priorities in Alkaline Membrane Fuel Cells
journal, November 2019


Activity targets for nanostructured platinum-group-metal-free catalysts in hydroxide exchange membrane fuel cells
journal, December 2016

  • Setzler, Brian P.; Zhuang, Zhongbin; Wittkopf, Jarrid A.
  • Nature Nanotechnology, Vol. 11, Issue 12
  • DOI: 10.1038/nnano.2016.265

pH Effect on the H 2 O 2 -Induced Deactivation of Fe-N-C Catalysts
journal, July 2020


Cross-Laboratory Experimental Study of Non-Noble-Metal Electrocatalysts for the Oxygen Reduction Reaction
journal, July 2009

  • Jaouen, Frédéric; Herranz, Juan; Lefèvre, Michel
  • ACS Applied Materials & Interfaces, Vol. 1, Issue 8, p. 1623-1639
  • DOI: 10.1021/am900219g

Oxygen Reduction Reaction on Silver Catalysts in Alkaline Media: a Minireview
journal, October 2018

  • Erikson, Heiki; Sarapuu, Ave; Tammeveski, Kaido
  • ChemElectroChem, Vol. 6, Issue 1
  • DOI: 10.1002/celc.201800913

Importance of balancing membrane and electrode water in anion exchange membrane fuel cells
journal, January 2018


Non-fluorinated pre-irradiation-grafted (peroxidated) LDPE-based anion-exchange membranes with high performance and stability
journal, January 2017

  • Wang, Lianqin; Brink, Jethro J.; Liu, Ye
  • Energy & Environmental Science, Vol. 10, Issue 10
  • DOI: 10.1039/C7EE02053H

Steady state and transient simulation of anion exchange membrane fuel cells
journal, January 2018


Pt-free silver nanoalloy electrocatalysts for oxygen reduction reaction in alkaline media
journal, January 2016

  • Qaseem, Adnan; Chen, Fuyi; Wu, Xiaoqiang
  • Catalysis Science & Technology, Vol. 6, Issue 10
  • DOI: 10.1039/C5CY02270C

Comparative Study of the Oxygen Reduction Reaction on Pyrolyzed FePc in Acidic and Alkaline Media
journal, October 2018


Composite Poly(norbornene) Anion Conducting Membranes for Achieving Durability, Water Management and High Power (3.4 W/cm 2 ) in Hydrogen/Oxygen Alkaline Fuel Cells
journal, January 2019

  • Huang, Garrett; Mandal, Mrinmay; Peng, Xiong
  • Journal of The Electrochemical Society, Vol. 166, Issue 10
  • DOI: 10.1149/2.1301910jes

Halloysite-derived nitrogen doped carbon electrocatalysts for anion exchange membrane fuel cells
journal, December 2017


Insight into the different ORR catalytic activity of Fe/N/C between acidic and alkaline media: Protonation of pyridinic nitrogen
journal, December 2016


Fe/N/C Nanotubes with Atomic Fe Sites: A Highly Active Cathode Catalyst for Alkaline Polymer Electrolyte Fuel Cells
journal, August 2017


Transition-Metal- and Nitrogen-Doped Carbide-Derived Carbon/Carbon Nanotube Composites as Cathode Catalysts for Anion-Exchange Membrane Fuel Cells
journal, January 2021


ETFE-based anion-exchange membrane ionomer powders for alkaline membrane fuel cells: a first performance comparison of head-group chemistry
journal, January 2018

  • Gonçalves Biancolli, Ana Laura; Herranz, Daniel; Wang, Lianqin
  • Journal of Materials Chemistry A, Vol. 6, Issue 47
  • DOI: 10.1039/C8TA08309F

Nitrogen-doped Carbon-CoO x Nanohybrids: A Precious Metal Free Cathode that Exceeds 1.0 W cm −2 Peak Power and 100 h Life in Anion-Exchange Membrane Fuel Cells
journal, November 2018

  • Peng, Xiong; Omasta, Travis J.; Magliocca, Emanuele
  • Angewandte Chemie International Edition, Vol. 58, Issue 4
  • DOI: 10.1002/anie.201811099

The Achilles' heel of iron-based catalysts during oxygen reduction in an acidic medium
journal, January 2018

  • Choi, Chang Hyuck; Lim, Hyung-Kyu; Chung, Min Wook
  • Energy & Environmental Science, Vol. 11, Issue 11
  • DOI: 10.1039/C8EE01855C

Magnetic and Mössbauer study of ε-Fe y N (2 < y < 3) nanoparticles
journal, November 2009


A high conductivity ultrathin anion-exchange membrane with 500+ h alkali stability for use in alkaline membrane fuel cells that can achieve 2 W cm −2 at 80 °C
journal, January 2018

  • Wang, Lianqin; Bellini, Marco; Miller, Hamish A.
  • Journal of Materials Chemistry A, Vol. 6, Issue 31
  • DOI: 10.1039/C8TA04783A

Durability challenges and perspective in the development of PGM-free electrocatalysts for the oxygen reduction reaction
journal, June 2018


Huge Instability of Pt/C Catalysts in Alkaline Medium
journal, July 2015


Water – A key parameter in the stability of anion exchange membrane fuel cells
journal, June 2018


Crystal-Molecular Structure and Magnetic Properties of Cr3 (CH3.COO)6 O Cl.5H2O
journal, February 1965

  • Figgis, B. N.; Robertson, G. B.
  • Nature, Vol. 205, Issue 4972
  • DOI: 10.1038/205694a0

Quantifying the critical effect of water diffusivity in anion exchange membranes for fuel cell applications
journal, August 2020


Chemical vapour deposition of Fe–N–C oxygen reduction catalysts with full utilization of dense Fe–N4 sites
journal, June 2021


Oxygen Reduction in Alkaline Media: From Mechanisms to Recent Advances of Catalysts
journal, July 2015


Perspective—The Next Decade of AEMFCs: Near-Term Targets to Accelerate Applied R&D
journal, May 2020

  • Thompson, Simon T.; Peterson, David; Ho, Donna
  • Journal of The Electrochemical Society, Vol. 167, Issue 8
  • DOI: 10.1149/1945-7111/ab8c88

Identification of durable and non-durable FeNx sites in Fe–N–C materials for proton exchange membrane fuel cells
journal, December 2020


Recent trends on the application of PGM-free catalysts at the cathode of anion exchange membrane fuel cells
journal, June 2018


Iron-based cathode catalyst with enhanced power density in polymer electrolyte membrane fuel cells
journal, August 2011

  • Proietti, Eric; Jaouen, Frédéric; Lefèvre, Michel
  • Nature Communications, Vol. 2, Issue 1
  • DOI: 10.1038/ncomms1427

Durability evaluation of a Fe–N–C catalyst in polymer electrolyte fuel cell environment via accelerated stress tests
journal, December 2020


High-Performing PGM-Free AEMFC Cathodes from Carbon-Supported Cobalt Ferrite Nanoparticles
journal, March 2019

  • Peng, Xiong; Kashyap, Varchaswal; Ng, Benjamin
  • Catalysts, Vol. 9, Issue 3
  • DOI: 10.3390/catal9030264

Recent advances in non-precious metal catalysis for oxygen-reduction reaction in polymer electrolyte fuelcells
journal, January 2011

  • Jaouen, Frédéric; Proietti, Eric; Lefèvre, Michel
  • Energy Environ. Sci., Vol. 4, Issue 1, p. 114-130
  • DOI: 10.1039/C0EE00011F

Radiation-grafted anion-exchange membranes: the switch from low- to high-density polyethylene leads to remarkably enhanced fuel cell performance
journal, January 2019

  • Wang, Lianqin; Peng, Xiong; Mustain, William E.
  • Energy & Environmental Science, Vol. 12, Issue 5
  • DOI: 10.1039/C9EE00331B

Crystal Structure of Iron(II) Acetate
journal, December 2010

  • Weber, Birgit; Betz, Richard; Bauer, Wolfgang
  • Zeitschrift für anorganische und allgemeine Chemie, Vol. 637, Issue 1
  • DOI: 10.1002/zaac.201000274