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Title: 3D printing of a recycled copolyester of terephthalic acid, cyclohexanedimethanol and tetramethylcyclobutanediol

Abstract

2,2,4,4-Tetramethyl-1,3-cyclobutanediol (TMCD) is a diol monomer for terephthalic acid (TPA) class of copolyesters that can increase the glass transition temperature and mechanical strength in comparison to conventional TPA polyesters. TMCD-modified poly (1,4-cyclohexylenedimethylene terephthalate) (PCTT) has been used to manufacture consumer products with good toughness, heat resistance and clarity. However, the suitability of PCTT in 3D printing had not been evaluated. Therefore, consumer plasticware was used as the starting material to investigate the suitability of this copolyester for fused deposition modeling (FDM). Here, chemical structure, mechanical properties, thermal behavior and viscoelastic properties of this copolyester were studied. NMR spectroscopy found that the copolyester had cyclohexanedimethanol (CHDM) and TMCD contents at 76.5 mol% and 20 mol% of total diol, respectively. 280 °C printing temperature and 110 °C bed temperature were suitable conditions for printing. Tg of PCTT was 103 °C (25 °C higher than PETG). Young's modulus and impact strength of printed PCTT were at least 100% and 65% higher than printed PETG, respectively. The ease of printing, superior mechanical properties and Tg (103 °C) make the PCTT random copolyester highly applicable in additive manufacturing.

Authors:
ORCiD logo [1];  [2];  [2]; ORCiD logo [3]; ORCiD logo [3]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [4]; ORCiD logo [1]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  2. Univ. of Tennessee, Knoxville, TN (United States)
  3. Technical University in Zvolen (Slovak Republic)
  4. Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Institute for Advanced Composites Manufacturing Innovation (IACMI), Knoxville, TN (United States)
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; Slovak Research and Development Agency
OSTI Identifier:
1922311
Grant/Contract Number:  
AC05-00OR22725; APVV-16-0326
Resource Type:
Accepted Manuscript
Journal Name:
Polymer Testing
Additional Journal Information:
Journal Volume: 118; Journal ID: ISSN 0142-9418
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; Additive manufacturing; 3D printing; Thermoplastics; Recycling

Citation Formats

Bhagia, Samarthya, Kore, Surbhi, Wasti, Sanjita, Ďurkovič, Jaroslav, Kováč, Ján, Zhao, Xianhui, Andrews, Hunter B., Martin, Madhavi, Gallego, Nidia C., Vaidya, Uday, and Ozcan, Soydan. 3D printing of a recycled copolyester of terephthalic acid, cyclohexanedimethanol and tetramethylcyclobutanediol. United States: N. p., 2022. Web. doi:10.1016/j.polymertesting.2022.107916.
Bhagia, Samarthya, Kore, Surbhi, Wasti, Sanjita, Ďurkovič, Jaroslav, Kováč, Ján, Zhao, Xianhui, Andrews, Hunter B., Martin, Madhavi, Gallego, Nidia C., Vaidya, Uday, & Ozcan, Soydan. 3D printing of a recycled copolyester of terephthalic acid, cyclohexanedimethanol and tetramethylcyclobutanediol. United States. https://doi.org/10.1016/j.polymertesting.2022.107916
Bhagia, Samarthya, Kore, Surbhi, Wasti, Sanjita, Ďurkovič, Jaroslav, Kováč, Ján, Zhao, Xianhui, Andrews, Hunter B., Martin, Madhavi, Gallego, Nidia C., Vaidya, Uday, and Ozcan, Soydan. Mon . "3D printing of a recycled copolyester of terephthalic acid, cyclohexanedimethanol and tetramethylcyclobutanediol". United States. https://doi.org/10.1016/j.polymertesting.2022.107916. https://www.osti.gov/servlets/purl/1922311.
@article{osti_1922311,
title = {3D printing of a recycled copolyester of terephthalic acid, cyclohexanedimethanol and tetramethylcyclobutanediol},
author = {Bhagia, Samarthya and Kore, Surbhi and Wasti, Sanjita and Ďurkovič, Jaroslav and Kováč, Ján and Zhao, Xianhui and Andrews, Hunter B. and Martin, Madhavi and Gallego, Nidia C. and Vaidya, Uday and Ozcan, Soydan},
abstractNote = {2,2,4,4-Tetramethyl-1,3-cyclobutanediol (TMCD) is a diol monomer for terephthalic acid (TPA) class of copolyesters that can increase the glass transition temperature and mechanical strength in comparison to conventional TPA polyesters. TMCD-modified poly (1,4-cyclohexylenedimethylene terephthalate) (PCTT) has been used to manufacture consumer products with good toughness, heat resistance and clarity. However, the suitability of PCTT in 3D printing had not been evaluated. Therefore, consumer plasticware was used as the starting material to investigate the suitability of this copolyester for fused deposition modeling (FDM). Here, chemical structure, mechanical properties, thermal behavior and viscoelastic properties of this copolyester were studied. NMR spectroscopy found that the copolyester had cyclohexanedimethanol (CHDM) and TMCD contents at 76.5 mol% and 20 mol% of total diol, respectively. 280 °C printing temperature and 110 °C bed temperature were suitable conditions for printing. Tg of PCTT was 103 °C (25 °C higher than PETG). Young's modulus and impact strength of printed PCTT were at least 100% and 65% higher than printed PETG, respectively. The ease of printing, superior mechanical properties and Tg (103 °C) make the PCTT random copolyester highly applicable in additive manufacturing.},
doi = {10.1016/j.polymertesting.2022.107916},
journal = {Polymer Testing},
number = ,
volume = 118,
place = {United States},
year = {Mon Dec 26 00:00:00 EST 2022},
month = {Mon Dec 26 00:00:00 EST 2022}
}

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