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Title: Ethanol production potential from AFEX™ and steam-exploded sugarcane residues for sugarcane biorefineries

Abstract

Expanding biofuel markets are challenged by the need to meet future biofuel demands and mitigate greenhouse gas emissions, while using domestically available feedstock sustainably. In the context of the sugar industry, exploiting under-utilized cane leaf matter (CLM) in addition to surplus sugarcane bagasse as supplementary feedstock for second-generation ethanol production has the potential to improve bioenergy yields per unit land. In this study, the ethanol yields and processing bottlenecks of ammonia fibre expansion (AFEX™) and steam explosion (StEx) as adopted technologies for pretreating sugarcane bagasse and CLM were experimentally measured and compared for the first time.

Authors:
 [1];  [2];  [3];  [4];  [2]; ORCiD logo [4]
  1. Stellenbosch Univ., Stellenbosch (South Africa); Michigan State Univ., East Lansing, MI (United States)
  2. Michigan State Univ., East Lansing, MI (United States)
  3. Michigan State Univ., East Lansing, MI (United States); Univ. of Houston, Houston, TX (United States)
  4. Stellenbosch Univ., Stellenbosch (South Africa)
Publication Date:
Research Org.:
Univ. of Wisconsin, Madison, WI (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1504765
Grant/Contract Number:  
FC02-07ER64494
Resource Type:
Accepted Manuscript
Journal Name:
Biotechnology for Biofuels
Additional Journal Information:
Journal Volume: 11; Journal Issue: 1; Journal ID: ISSN 1754-6834
Publisher:
BioMed Central
Country of Publication:
United States
Language:
English
Subject:
09 BIOMASS FUELS; AFEX™; Bagasse; Cane leaf matter; Enzymatic hydrolysis; Ethanol yield; Fermentation; Sugarcane cultivation area; Steam explosion

Citation Formats

Mokomele, Thapelo, da Costa Sousa, Leonardo, Balan, Venkatesh, van Rensburg, Eugéne, Dale, Bruce E., and Görgens, Johann F. Ethanol production potential from AFEX™ and steam-exploded sugarcane residues for sugarcane biorefineries. United States: N. p., 2018. Web. doi:10.1186/s13068-018-1130-z.
Mokomele, Thapelo, da Costa Sousa, Leonardo, Balan, Venkatesh, van Rensburg, Eugéne, Dale, Bruce E., & Görgens, Johann F. Ethanol production potential from AFEX™ and steam-exploded sugarcane residues for sugarcane biorefineries. United States. https://doi.org/10.1186/s13068-018-1130-z
Mokomele, Thapelo, da Costa Sousa, Leonardo, Balan, Venkatesh, van Rensburg, Eugéne, Dale, Bruce E., and Görgens, Johann F. Fri . "Ethanol production potential from AFEX™ and steam-exploded sugarcane residues for sugarcane biorefineries". United States. https://doi.org/10.1186/s13068-018-1130-z. https://www.osti.gov/servlets/purl/1504765.
@article{osti_1504765,
title = {Ethanol production potential from AFEX™ and steam-exploded sugarcane residues for sugarcane biorefineries},
author = {Mokomele, Thapelo and da Costa Sousa, Leonardo and Balan, Venkatesh and van Rensburg, Eugéne and Dale, Bruce E. and Görgens, Johann F.},
abstractNote = {Expanding biofuel markets are challenged by the need to meet future biofuel demands and mitigate greenhouse gas emissions, while using domestically available feedstock sustainably. In the context of the sugar industry, exploiting under-utilized cane leaf matter (CLM) in addition to surplus sugarcane bagasse as supplementary feedstock for second-generation ethanol production has the potential to improve bioenergy yields per unit land. In this study, the ethanol yields and processing bottlenecks of ammonia fibre expansion (AFEX™) and steam explosion (StEx) as adopted technologies for pretreating sugarcane bagasse and CLM were experimentally measured and compared for the first time.},
doi = {10.1186/s13068-018-1130-z},
journal = {Biotechnology for Biofuels},
number = 1,
volume = 11,
place = {United States},
year = {Fri May 04 00:00:00 EDT 2018},
month = {Fri May 04 00:00:00 EDT 2018}
}

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Cited by: 37 works
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Works referenced in this record:

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'Cradle-to-grave' assessment of existing lignocellulose pretreatment technologies
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Multi-scale visualization and characterization of lignocellulosic plant cell wall deconstruction during thermochemical pretreatment
text, January 2011

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All biomass is local: The cost, volume produced, and global warming impact of cellulosic biofuels depend strongly on logistics and local conditions
journal, November 2015

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  • Biofuels, Bioproducts and Biorefining, Vol. 10, Issue 2
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Cost competitive second-generation ethanol production from hemicellulose in a Brazilian sugarcane biorefinery: Integrated Ethanol Production from Hemicellulose
journal, August 2016

  • Losordo, Zachary; McBride, John; Rooyen, Justin Van
  • Biofuels, Bioproducts and Biorefining, Vol. 10, Issue 5
  • DOI: 10.1002/bbb.1663

Ethanolic fermentation of hydrolysates from ammonia fiber expansion (AFEX) treated corn stover and distillers grain without detoxification and external nutrient supplementation
journal, January 2007

  • Lau, Ming W.; Dale, Bruce E.; Balan, Venkatesh
  • Biotechnology and Bioengineering, Vol. 99, Issue 3
  • DOI: 10.1002/bit.21609

Alkali-based AFEX pretreatment for the conversion of sugarcane bagasse and cane leaf residues to ethanol
journal, June 2010

  • Krishnan, Chandraraj; Sousa, Leonardo da Costa; Jin, Mingjie
  • Biotechnology and Bioengineering, Vol. 107, Issue 3
  • DOI: 10.1002/bit.22824

Lignocellulosic Biomass Pretreatment Using AFEX
book, January 2009


Environmental, land-use and economic implications of Brazilian sugarcane expansion 1996–2006
journal, November 2008

  • Sparovek, Gerd; Barretto, Alberto; Berndes, Goran
  • Mitigation and Adaptation Strategies for Global Change, Vol. 14, Issue 3
  • DOI: 10.1007/s11027-008-9164-3

Energy Recovery from Sugarcane-Trash in the Light of 2nd Generation Biofuels. Part 1: Current Situation and Environmental Aspects
journal, November 2010

  • Alonso Pippo, W.; Luengo, C. A.; Alonsoamador Morales Alberteris, L.
  • Waste and Biomass Valorization, Vol. 2, Issue 1
  • DOI: 10.1007/s12649-010-9048-0

Outlook for ethanol production costs in Brazil up to 2030, for different biomass crops and industrial technologies
journal, June 2015


Sugarcane straw availability, quality, recovery and energy use: A literature review
journal, June 2013


Enzymatic hydrolysis of biomass at high-solids loadings – A review
journal, September 2013


Features of promising technologies for pretreatment of lignocellulosic biomass
journal, April 2005


Optimization of pH controlled liquid hot water pretreatment of corn stover
journal, December 2005


Effect of xylanase supplementation of cellulase on digestion of corn stover solids prepared by leading pretreatment technologies
journal, September 2009


Multifaceted characterization of cell wall decomposition products formed during ammonia fiber expansion (AFEX) and dilute acid based pretreatments
journal, November 2010


Evaluating the impact of ammonia fiber expansion (AFEX) pretreatment conditions on the cost of ethanol production
journal, January 2011


Second generation ethanol in Brazil: Can it compete with electricity production?
journal, October 2011


Integrated versus stand-alone second generation ethanol production from sugarcane bagasse and trash
journal, January 2012


Mass balance of pilot-scale pretreatment of sugarcane bagasse by steam explosion followed by alkaline delignification
journal, May 2012


Pretreatment of lignocellulose: Formation of inhibitory by-products and strategies for minimizing their effects
journal, January 2016


Economic and environmental assessment of cellulosic ethanol production scenarios annexed to a typical sugar mill
journal, January 2017


Cellulosic ethanol: status and innovation
journal, June 2017


SO2-catalyzed steam pretreatment and fermentation of enzymatically hydrolyzed sugarcane bagasse
journal, February 2010


Soluble inhibitors/deactivators of cellulase enzymes from lignocellulosic biomass
journal, April 2011


Evaluation of bagasse from different varieties of sugarcane by dilute acid pretreatment and enzymatic hydrolysis
journal, November 2013


Steam explosion pretreatment of triticale (× Triticosecale Wittmack) straw for sugar production
journal, January 2016

  • Agudelo, Roberto A.; García-Aparicio, María P.; Görgens, Johann F.
  • New Biotechnology, Vol. 33, Issue 1
  • DOI: 10.1016/j.nbt.2015.10.001

Sustainable Ammonia Production from U.S. Offshore Wind Farms: A Techno-Economic Review
journal, October 2017

  • Morgan, Eric R.; Manwell, James F.; McGowan, Jon G.
  • ACS Sustainable Chemistry & Engineering, Vol. 5, Issue 11
  • DOI: 10.1021/acssuschemeng.7b02070

Fermentations with New Recombinant Organisms
journal, October 1999

  • Bothast, R. J.; Nichols, N. N.; Dien, B. S.
  • Biotechnology Progress, Vol. 15, Issue 5
  • DOI: 10.1021/bp990087w

Take a Closer Look: Biofuels Can Support Environmental, Economic and Social Goals
journal, June 2014

  • Dale, Bruce E.; Anderson, James E.; Brown, Robert C.
  • Environmental Science & Technology, Vol. 48, Issue 13
  • DOI: 10.1021/es5025433

Next-generation cellulosic ethanol technologies and their contribution to a sustainable Africa
journal, February 2011

  • van Zyl, W. H.; Chimphango, A. F. A.; den Haan, R.
  • Interface Focus, Vol. 1, Issue 2
  • DOI: 10.1098/rsfs.2010.0017

Ethanol for a Sustainable Energy Future
journal, February 2007


Current Challenges in Commercially Producing Biofuels from Lignocellulosic Biomass
journal, January 2014


Yield-determining factors in high-solids enzymatic hydrolysis of lignocellulose
journal, January 2009

  • Kristensen, Jan B.; Felby, Claus; Jørgensen, Henning
  • Biotechnology for Biofuels, Vol. 2, Issue 1
  • DOI: 10.1186/1754-6834-2-11

An approach to the utilisation of CO2 as impregnating agent in steam pretreatment of sugar cane bagasse and leaves for ethanol production
journal, January 2010

  • Ferreira-Leitão, Viridiana; Perrone, Clarissa; Rodrigues, Joice
  • Biotechnology for Biofuels, Vol. 3, Issue 1
  • DOI: 10.1186/1754-6834-3-7

Insight into the evolution of the proton concentration during autohydrolysis and dilute-acid hydrolysis of hemicellulose
journal, October 2016

  • Kapu, Nuwan Sella; Yuan, Zhaoyang; Chang, Xue Feng
  • Biotechnology for Biofuels, Vol. 9, Issue 1
  • DOI: 10.1186/s13068-016-0619-6

Understanding the structural and chemical changes of plant biomass following steam explosion pretreatment
journal, February 2017

  • Auxenfans, Thomas; Crônier, David; Chabbert, Brigitte
  • Biotechnology for Biofuels, Vol. 10, Issue 1
  • DOI: 10.1186/s13068-017-0718-z

Comprehensive characterization of non-cellulosic recalcitrant cell wall carbohydrates in unhydrolyzed solids from AFEX-pretreated corn stover
journal, March 2017

  • Gunawan, Christa; Xue, Saisi; Pattathil, Sivakumar
  • Biotechnology for Biofuels, Vol. 10, Issue 1
  • DOI: 10.1186/s13068-017-0757-5

Engineering a wild-type diploid Saccharomyces cerevisiae strain for second-generation bioethanol production
journal, November 2016


A packed bed Ammonia Fiber Expansion reactor system for pretreatment of agricultural residues at regional depots
journal, January 2013

  • Campbell, Timothy J.; Teymouri, Farzaneh; Bals, Bryan
  • Biofuels, Vol. 4, Issue 1
  • DOI: 10.4155/bfs.12.71

Designer synthetic media for studying microbial-catalyzed biofuel production
text, January 2015

  • Chundawat, Shishir P. S.; Chambliss, Charles Kevin; Lau, Ming W.
  • Rutgers University
  • DOI: 10.7282/t39w0hrx

A comparative study of ethanol production using dilute acid, ionic liquid and AFEX™ pretreated corn stover
text, January 2014

  • Simmons, Blake A.; Singh, Seema; Gao, Xiadi
  • Rutgers University
  • DOI: 10.7282/t3bv7jv9

'Cradle-to-grave' assessment of existing lignocellulose pretreatment technologies
text, January 2009

  • Sousa, Leonardo; Chundawat, Shishir P. S.; Balan, Venkatesh
  • Rutgers University
  • DOI: 10.7282/t3cv4m03

Ethanol Production from Sugarcane Bagasse Pretreated by Steam Explosion
journal, May 2013

  • Amores, Isis; Ballesteros, Ignacio; Manzanares, Paloma
  • Electronic Journal of Energy & Environment, Vol. 1, Issue 1
  • DOI: 10.7770/ejee-v1n1-art519

Works referencing / citing this record:

Comparative analysis of key technologies for cellulosic ethanol production from Brazilian sugarcane bagasse at a commercial scale
journal, March 2019

  • Chandel, Anuj K.; Albarelli, Juliana Q.; Santos, Diego T.
  • Biofuels, Bioproducts and Biorefining, Vol. 13, Issue 4
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Enhancing enzymatic saccharification of sugarcane bagasse by combinatorial pretreatment and Tween 80
journal, November 2018


Silencing of a BAHD acyltransferase in sugarcane increases biomass digestibility
journal, May 2019

  • de Souza, Wagner Rodrigo; Pacheco, Thályta Fraga; Duarte, Karoline Estefani
  • Biotechnology for Biofuels, Vol. 12, Issue 1
  • DOI: 10.1186/s13068-019-1450-7

Investigation of alkaline hydrogen peroxide pretreatment and Tween 80 to enhance enzymatic hydrolysis of sugarcane bagasse
journal, May 2019


Pretreatment for biorefineries: a review of common methods for efficient utilisation of lignocellulosic materials
journal, December 2019


Enhancing enzymatic saccharification of sugarcane bagasse by combinatorial pretreatment and Tween 80
journal, November 2018


Investigation of alkaline hydrogen peroxide pretreatment and Tween 80 to enhance enzymatic hydrolysis of sugarcane bagasse
journal, May 2019


Correction to: Silencing of a BAHD acyltransferase in sugarcane increases biomass digestibility
journal, June 2019

  • de Souza, Wagner Rodrigo; Pacheco, Thályta Fraga; Duarte, Karoline Estefani
  • Biotechnology for Biofuels, Vol. 12, Issue 1
  • DOI: 10.1186/s13068-019-1482-z