Conversion of lignocellulosic agave residues into liquid biofuels using an AFEX™-based biorefinery
Abstract
Agave-based alcoholic beverage companies generate thousands of tons of solid residues per year in Mexico. These agave residues might be used for biofuel production due to their abundance and favorable sustainability characteristics. In this work, agave leaf and bagasse residues from species Agave tequilana and Agave salmiana were subjected to pretreatment using the ammonia fiber expansion (AFEX) process. The pretreatment conditions were optimized using a response surface design methodology. We also identified commercial enzyme mixtures that maximize sugar yields for AFEX-pretreated agave bagasse and leaf matter, at ~ 6% glucan (w/w) loading enzymatic hydrolysis. Finally, the pretreated agave hydrolysates (at a total solids loading of ~ 20%) were used for ethanol fermentation using the glucose- and xylose-consuming strain Saccharomyces cerevisiae 424A (LNH-ST), to determine ethanol yields at industrially relevant conditions.
- Authors:
- Publication Date:
- Research Org.:
- Univ. of Wisconsin, Madison, WI (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1618714
- Alternate Identifier(s):
- OSTI ID: 1504761
- Grant/Contract Number:
- FC02-07ER64494
- Resource Type:
- Published Article
- Journal Name:
- Biotechnology for Biofuels
- Additional Journal Information:
- Journal Name: Biotechnology for Biofuels Journal Volume: 11 Journal Issue: 1; Journal ID: ISSN 1754-6834
- Publisher:
- Springer Science + Business Media
- Country of Publication:
- Netherlands
- Language:
- English
- Subject:
- 09 BIOMASS FUELS; Agave; Biomass; Pretreatment; AFEX; Enzymatic hydrolysis; Cellulase; Fermentation; Biofuel; Lignocellulosic; Ethanol
Citation Formats
Flores-Gómez, Carlos A., Escamilla Silva, Eleazar M., Zhong, Cheng, Dale, Bruce E., da Costa Sousa, Leonardo, and Balan, Venkatesh. Conversion of lignocellulosic agave residues into liquid biofuels using an AFEX™-based biorefinery. Netherlands: N. p., 2018.
Web. doi:10.1186/s13068-017-0995-6.
Flores-Gómez, Carlos A., Escamilla Silva, Eleazar M., Zhong, Cheng, Dale, Bruce E., da Costa Sousa, Leonardo, & Balan, Venkatesh. Conversion of lignocellulosic agave residues into liquid biofuels using an AFEX™-based biorefinery. Netherlands. doi:10.1186/s13068-017-0995-6.
Flores-Gómez, Carlos A., Escamilla Silva, Eleazar M., Zhong, Cheng, Dale, Bruce E., da Costa Sousa, Leonardo, and Balan, Venkatesh. Tue .
"Conversion of lignocellulosic agave residues into liquid biofuels using an AFEX™-based biorefinery". Netherlands. doi:10.1186/s13068-017-0995-6.
@article{osti_1618714,
title = {Conversion of lignocellulosic agave residues into liquid biofuels using an AFEX™-based biorefinery},
author = {Flores-Gómez, Carlos A. and Escamilla Silva, Eleazar M. and Zhong, Cheng and Dale, Bruce E. and da Costa Sousa, Leonardo and Balan, Venkatesh},
abstractNote = {Agave-based alcoholic beverage companies generate thousands of tons of solid residues per year in Mexico. These agave residues might be used for biofuel production due to their abundance and favorable sustainability characteristics. In this work, agave leaf and bagasse residues from species Agave tequilana and Agave salmiana were subjected to pretreatment using the ammonia fiber expansion (AFEX) process. The pretreatment conditions were optimized using a response surface design methodology. We also identified commercial enzyme mixtures that maximize sugar yields for AFEX-pretreated agave bagasse and leaf matter, at ~ 6% glucan (w/w) loading enzymatic hydrolysis. Finally, the pretreated agave hydrolysates (at a total solids loading of ~ 20%) were used for ethanol fermentation using the glucose- and xylose-consuming strain Saccharomyces cerevisiae 424A (LNH-ST), to determine ethanol yields at industrially relevant conditions.},
doi = {10.1186/s13068-017-0995-6},
journal = {Biotechnology for Biofuels},
number = 1,
volume = 11,
place = {Netherlands},
year = {2018},
month = {1}
}
DOI: 10.1186/s13068-017-0995-6
Web of Science
Works referenced in this record:
Yield-determining factors in high-solids enzymatic hydrolysis of lignocellulose
journal, January 2009
- Kristensen, Jan B.; Felby, Claus; Jørgensen, Henning
- Biotechnology for Biofuels, Vol. 2, Issue 1
Comparative life cycle assessment of centralized and distributed biomass processing systems combined with mixed feedstock landscapes: LCA-PROCESSING SYSTEMS AND MIXED BIOMASS LANDSCAPES
journal, February 2011
- Eranki, Pragnya L.; Dale, Bruce E.
- GCB Bioenergy, Vol. 3, Issue 6
Next-generation ammonia pretreatment enhances cellulosic biofuel production
journal, January 2016
- da Costa Sousa, Leonardo; Jin, Mingjie; Chundawat, Shishir P. S.
- Energy & Environmental Science, Vol. 9, Issue 4
Toward lower cost cellulosic biofuel production using ammonia based pretreatment technologies
journal, January 2016
- Jin, Mingjie; da Costa Sousa, Leonardo; Schwartz, Christopher
- Green Chemistry, Vol. 18, Issue 4
Ethanolic fermentation of hydrolysates from ammonia fiber expansion (AFEX) treated corn stover and distillers grain without detoxification and external nutrient supplementation
journal, January 2007
- Lau, Ming W.; Dale, Bruce E.; Balan, Venkatesh
- Biotechnology and Bioengineering, Vol. 99, Issue 3
Pretreatment of lignocellulose: Formation of inhibitory by-products and strategies for minimizing their effects
journal, January 2016
- Jönsson, Leif J.; Martín, Carlos
- Bioresource Technology, Vol. 199
‘Cradle-to-grave’ assessment of existing lignocellulose pretreatment technologies
journal, June 2009
- da Costa Sousa, Leonardo; Chundawat, Shishir PS; Balan, Venkatesh
- Current Opinion in Biotechnology, Vol. 20, Issue 3
Lignocellulosic Biomass Pretreatment Using AFEX
book, January 2009
- Balan, Venkatesh; Bals, Bryan; Chundawat, Shishir P. S.
- Biofuels, p. 61-77
Multi-scale visualization and characterization of lignocellulosic plant cell wall deconstruction during thermochemical pretreatment
journal, January 2011
- Chundawat, Shishir P. S.; Donohoe, Bryon S.; da Costa Sousa, Leonardo
- Energy & Environmental Science, Vol. 4, Issue 3, 973
Toward systems‐level analysis of agricultural production from crassulacean acid metabolism ( CAM ): scaling from cell to commercial production
journal, June 2015
- Davis, Sarah C.; Ming, Ray; LeBauer, David S.
- New Phytologist, Vol. 208, Issue 1
Strategy for Identification of Novel Fungal and Bacterial Glycosyl Hydrolase Hybrid Mixtures that can Efficiently Saccharify Pretreated Lignocellulosic Biomass
journal, January 2010
- Gao, Dahai; Chundawat, Shishir P. S.; Liu, Tongjun
- BioEnergy Research, Vol. 3, Issue 1
Improving the performance of enzymes in hydrolysis of high solids paper pulp derived from MSW
journal, January 2013
- Puri, Dhivya J.; Heaven, Sonia; Banks, Charles J.
- Biotechnology for Biofuels, Vol. 6, Issue 1
Evaluation of ammonia fibre expansion (AFEX) pretreatment for enzymatic hydrolysis of switchgrass harvested in different seasons and locations
journal, January 2010
- Bals, Bryan; Rogers, Chad; Jin, Mingjie
- Biotechnology for Biofuels, Vol. 3, Issue 1
Effects of the pretreatment method on high solids enzymatic hydrolysis and ethanol fermentation of the cellulosic fraction of sugarcane bagasse
journal, September 2015
- Martins, Luiza Helena da Silva; Rabelo, Sarita Cândida; Costa, Aline Carvalho da
- Bioresource Technology, Vol. 191
Utilization of byproducts from the tequila industry: part 1: agave bagasse as a raw material for animal feeding and fiberboard production
journal, March 2001
- Iñiguez-Covarrubias, G.; Lange, Sandra E.; Rowell, Roger M.
- Bioresource Technology, Vol. 77, Issue 1
Characterization of the effectiveness of hexose transporters for transporting xylose during glucose and xylose co‐fermentation by a recombinant Saccharomyces yeast
journal, June 2004
- Sedlak, Miroslav; Ho, Nancy W. Y.
- Yeast, Vol. 21, Issue 8, p. 671-684
Potential of Plants from the Genus Agave as Bioenergy Crops
journal, October 2011
- Escamilla-Treviño, Luis Lauro
- BioEnergy Research, Vol. 5, Issue 1
A packed bed Ammonia Fiber Expansion reactor system for pretreatment of agricultural residues at regional depots
journal, January 2013
- Campbell, Timothy J.; Teymouri, Farzaneh; Bals, Bryan
- Biofuels, Vol. 4, Issue 1
Biomass Recalcitrance: Engineering Plants and Enzymes for Biofuels Production
journal, February 2007
- Himmel, M. E.; Ding, S.-Y.; Johnson, D. K.
- Science, Vol. 315, Issue 5813, p. 804-807
Rheology of corn stover slurries at high solids concentrations – Effects of saccharification and particle size
journal, January 2009
- Viamajala, Sridhar; McMillan, James D.; Schell, Daniel J.
- Bioresource Technology, Vol. 100, Issue 2
Influence of variable species composition on the saccharification of AFEX™ pretreated biomass from unmanaged fields in comparison to corn stover
journal, February 2012
- Garlock, Rebecca J.; Bals, Bryan; Jasrotia, Poonam
- Biomass and Bioenergy, Vol. 37
Development of Agave as a dedicated biomass source: production of biofuels from whole plants
journal, May 2015
- Mielenz, Jonathan R.; Rodriguez, Miguel; Thompson, Olivia A.
- Biotechnology for Biofuels, Vol. 8, Issue 1
Insights into plant cell wall structure, architecture, and integrity using glycome profiling of native and AFEX TM -pre-treated biomass
journal, April 2015
- Pattathil, Sivakumar; Hahn, Michael G.; Dale, Bruce E.
- Journal of Experimental Botany, Vol. 66, Issue 14
Optimizing harvest of corn stover fractions based on overall sugar yields following ammonia fiber expansion pretreatment and enzymatic hydrolysis
journal, January 2009
- Garlock, Rebecca J.; Chundawat, Shishir PS; Balan, Venkatesh
- Biotechnology for Biofuels, Vol. 2, Issue 1
Fermentation of lignocellulosic hydrolysates. I: inhibition and detoxification
journal, August 2000
- Palmqvist, Eva; Hahn-Hägerdal, Bärbel
- Bioresource Technology, Vol. 74, Issue 1, p. 17-24
Comparative material balances around pretreatment technologies for the conversion of switchgrass to soluble sugars
journal, December 2011
- Garlock, Rebecca J.; Balan, Venkatesh; Dale, Bruce E.
- Bioresource Technology, Vol. 102, Issue 24
Deconstruction of Lignocellulosic Biomass to Fuels and Chemicals
journal, July 2011
- Chundawat, Shishir P. S.; Beckham, Gregg T.; Himmel, Michael E.
- Annual Review of Chemical and Biomolecular Engineering, Vol. 2, Issue 1, p. 121-145
Designer synthetic media for studying microbial-catalyzed biofuel production
journal, January 2015
- Tang, Xiaoyu; da Costa Sousa, Leonardo; Jin, Mingjie
- Biotechnology for Biofuels, Vol. 8, Issue 1
Pretreatment technologies for an efficient bioethanol production process based on enzymatic hydrolysis: A review
journal, July 2010
- Alvira, P.; Tomás-Pejó, E.; Ballesteros, M.
- Bioresource Technology, Vol. 101, Issue 13, p. 4851-4861
Life cycle energy and greenhouse gas analysis for agave-derived bioethanol
journal, January 2011
- Yan, Xiaoyu; Tan, Daniel K. Y.; Inderwildi, Oliver R.
- Energy & Environmental Science, Vol. 4, Issue 9
The role of pretreatment in improving the enzymatic hydrolysis of lignocellulosic materials
journal, January 2016
- Sun, Shaoni; Sun, Shaolong; Cao, Xuefei
- Bioresource Technology, Vol. 199
Tequilana weber Agave Bagasse Enzymatic Hydrolysis for the Production of Fermentable Sugars: Oxidative-Alkaline Pretreatment and Kinetic Modeling
journal, May 2016
- Velázquez-Valadez, Ulises; Farías-Sánchez, Juan Carlos; Vargas-Santillán, Alfonso
- BioEnergy Research, Vol. 9, Issue 4
Enzymatic hydrolysis at high-solids loadings for the conversion of agave bagasse to fuel ethanol
journal, January 2014
- Caspeta, Luis; Caro-Bermúdez, Mario A.; Ponce-Noyola, Teresa
- Applied Energy, Vol. 113
Alcoholic fermentation of carbon sources in biomass hydrolysates by Saccharomyces cerevisiae: current status
journal, October 2006
- van Maris, Antonius J. A.; Abbott, Derek A.; Bellissimi, Eleonora
- Antonie van Leeuwenhoek, Vol. 90, Issue 4
Evaluation of agave bagasse recalcitrance using AFEX™, autohydrolysis, and ionic liquid pretreatments
journal, July 2016
- Perez-Pimienta, Jose A.; Flores-Gómez, Carlos A.; Ruiz, Héctor A.
- Bioresource Technology, Vol. 211
Effects of alkaline or liquid-ammonia treatment on crystalline cellulose: changes in crystalline structure and effects on enzymatic digestibility
journal, January 2011
- Mittal, Ashutosh; Katahira, Rui; Himmel, Michael E.
- Biotechnology for Biofuels, Vol. 4, Issue 1
Restructuring the Crystalline Cellulose Hydrogen Bond Network Enhances Its Depolymerization Rate
journal, July 2011
- Chundawat, Shishir P. S.; Bellesia, Giovanni; Uppugundla, Nirmal
- Journal of the American Chemical Society, Vol. 133, Issue 29
De novo transcriptome assembly of drought tolerant CAM plants, Agave deserti and Agave tequilana
journal, January 2013
- Gross, Stephen M.; Martin, Jeffrey A.; Simpson, June
- BMC Genomics, Vol. 14, Issue 1
A new lignocellulosic biomass deconstruction process combining thermo-mechano chemical action and bio-catalytic enzymatic hydrolysis in a twin-screw extruder
journal, April 2014
- Vandenbossche, Virginie; Brault, Julien; Vilarem, Gérard
- Industrial Crops and Products, Vol. 55
The global potential for Agave as a biofuel feedstock: AGAVE AS A BIOFUEL FEEDSTOCK
journal, November 2010
- Davis, Sarah C.; Dohleman, Frank G.; Long, Stephen P.
- GCB Bioenergy, Vol. 3, Issue 1
Enzymatic hydrolysis of biomass at high-solids loadings – A review
journal, September 2013
- Modenbach, Alicia A.; Nokes, Sue E.
- Biomass and Bioenergy, Vol. 56
Comparison of colorimetric and HPLC techniques for quantitating the carbohydrate components of steam-treated wood: Scientific note
journal, April 1988
- Irick, T. J.; West, K.; Brownell, H. H.
- Applied Biochemistry and Biotechnology, Vol. 17, Issue 1-3
Alternatives for detoxification of diluted-acid lignocellulosic hydrolyzates for use in fermentative processes: a review
journal, May 2004
- Mussatto, S.
- Bioresource Technology, Vol. 93, Issue 1
Efficient chemical and enzymatic saccharification of the lignocellulosic residue from Agave tequilana bagasse to produce ethanol by Pichia caribbica
journal, November 2010
- Saucedo-Luna, Jaime; Castro-Montoya, Agustin Jaime; Martinez-Pacheco, Mauro Manuel
- Journal of Industrial Microbiology & Biotechnology, Vol. 38, Issue 6
Comparison of the impact of ionic liquid pretreatment on recalcitrance of agave bagasse and switchgrass
journal, January 2013
- Perez-Pimienta, Jose A.; Lopez-Ortega, Monica G.; Varanasi, Patanjali
- Bioresource Technology, Vol. 127
Heterologous expression of Fusarium oxysporum tomatinase in Saccharomyces cerevisiae increases its resistance to saponins and improves ethanol production during the fermentation of Agave tequilana Weber var. azul and Agave salmiana must
journal, September 2007
- Cira, Luis Alberto; González, Gloria Angélica; Torres, Juan Carlos
- Antonie van Leeuwenhoek, Vol. 93, Issue 3
Utilization of by-products from the tequila industry. Part 2: potential value of Agave tequilana Weber azul leaves
journal, April 2001
- Iñiguez-Covarrubias, G.; Dı́az-Teres, R.; Sanjuan-Dueñas, R.
- Bioresource Technology, Vol. 77, Issue 2
Review of US and EU initiatives toward development, demonstration, and commercialization of lignocellulosic biofuels
journal, August 2013
- Balan, Venkatesh; Chiaramonti, David; Kumar, Sandeep
- Biofuels, Bioproducts and Biorefining, Vol. 7, Issue 6
Comparing the fermentation performance of Escherichia coli KO11, Saccharomyces cerevisiae 424A(LNH-ST) and Zymomonas mobilis AX101 for cellulosic ethanol production
journal, January 2010
- Lau, Ming W.; Gunawan, Christa; Balan, Venkatesh
- Biotechnology for Biofuels, Vol. 3, Issue 1
Process options for conversion of Agave tequilana leaves into bioethanol
journal, June 2016
- Rijal, Deepa; Vancov, Tony; McIntosh, Shane
- Industrial Crops and Products, Vol. 84
Multifaceted characterization of cell wall decomposition products formed during ammonia fiber expansion (AFEX) and dilute acid based pretreatments
journal, November 2010
- Chundawat, Shishir P. S.; Vismeh, Ramin; Sharma, Lekh N.
- Bioresource Technology, Vol. 101, Issue 21
Model-Based Fed-Batch for High-Solids Enzymatic Cellulose Hydrolysis
journal, May 2008
- Hodge, David B.; Karim, M. Nazmul; Schell, Daniel J.
- Applied Biochemistry and Biotechnology, Vol. 152, Issue 1
Hydrolysis of Agave fourcroydes Lemaire (henequen) leaf juice and fermentation with Kluyveromyces marxianus for ethanol production
journal, January 2014
- Villegas-Silva, Pablo A.; Toledano-Thompson, Tanit; Canto-Canché, Blondy B.
- BMC Biotechnology, Vol. 14, Issue 1
Agave as a biofuel feedstock in Australia: AGAVE IN AUSTRALIA
journal, December 2010
- Holtum, Joseph A. M.; Chambers, Don; Morgan, Terry
- GCB Bioenergy, Vol. 3, Issue 1
Techno-Economic Evaluation of Producing Ethanol from Softwood: Comparison of SSF and SHF and Identification of Bottlenecks
journal, January 2003
- Wingren, Anders; Galbe, Mats; Zacchi, Guido
- Biotechnology Progress, Vol. 19, Issue 4
A review on alkaline pretreatment technology for bioconversion of lignocellulosic biomass
journal, January 2016
- Kim, Jun Seok; Lee, Y. Y.; Kim, Tae Hyun
- Bioresource Technology, Vol. 199
Pretreatment: the key to unlocking low-cost cellulosic ethanol
journal, January 2008
- Yang, Bin; Wyman, Charles E.
- Biofuels, Bioproducts and Biorefining, Vol. 2, Issue 1
Chemical composition and characterization of cellulose for Agave as a fast-growing, drought-tolerant biofuels feedstock
journal, January 2012
- Li, Hongjia; Foston, Marcus B.; Kumar, Rajeev
- RSC Advances, Vol. 2, Issue 11
Works referencing / citing this record:
Use of Euphorbia sp. (Euphorbiaceae) as biofuel feedstock for semi-arid and arid lands
journal, December 2018
- Patan, Shaik Sha Valli Khan; Bugude, Rajeswari; Sake, Pradeep Kumar
- Biofuels
The Role of Sustainability Analysis in the Revalorization of Tequila Residues and Wastes Using Biorefineries
journal, July 2019
- Sanchez, A.; Sanchez, S.; Dueñas, P.
- Waste and Biomass Valorization, Vol. 11, Issue 2