In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing
Abstract
Powder-blown laser additive manufacturing adds flexibility, in terms of locally varying powder materials, to the ability of building components with complex geometry. Although the process is promising, porosity is common in a built component, hence decreasing fatigue life and mechanical strength. The understanding of the physical phenomena during the interaction of a laser beam and powder-blown deposition is limited and requires in-situ monitoring to capture the influences of process parameters on powder flow, absorptivity of laser energy into the substrate, melt pool dynamics and porosity formation. This study introduces a piezo-driven powder deposition system that allows for imaging of individual powder particles that flow into a scanning melt pool. As a result, in-situ high-speed X-ray imaging of the powder-blown additive manufacturing process of Ti-6Al-4V powder particles is the first of its kind and reveals how laser-matter interaction influences powder flow and porosity formation.
- Authors:
-
[1];
[2];
[3];
[3];
- Northwestern Univ., Evanston, IL (United States)
- Northwestern Univ., Evanston, IL (United States); Northeastern Univ., Shenyang (People's Republic of China)
- Argonne National Lab. (ANL), Lemont, IL (United States)
- Publication Date:
- Research Org.:
- Argonne National Laboratory (ANL), Argonne, IL (United States)
- Sponsoring Org.:
- USDOE Office of Science (SC); National Institute of Standards and Technology (NIST), Center for Hierarchical Materials Design (CHiMaD)
- OSTI Identifier:
- 1494145
- Grant/Contract Number:
- AC02-06CH11357
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Scientific Reports
- Additional Journal Information:
- Journal Volume: 9; Journal Issue: 1; Journal ID: ISSN 2045-2322
- Publisher:
- Nature Publishing Group
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 42 ENGINEERING
Citation Formats
Wolff, Sarah J., Wu, Hao, Parab, Niranjan D., Zhao, Cang, Ehmann, Kornel F., Sun, Tao, and Cao, Jian. In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing. United States: N. p., 2019.
Web. doi:10.1038/s41598-018-36678-5.
Wolff, Sarah J., Wu, Hao, Parab, Niranjan D., Zhao, Cang, Ehmann, Kornel F., Sun, Tao, & Cao, Jian. In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing. United States. https://doi.org/10.1038/s41598-018-36678-5
Wolff, Sarah J., Wu, Hao, Parab, Niranjan D., Zhao, Cang, Ehmann, Kornel F., Sun, Tao, and Cao, Jian. Wed .
"In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing". United States. https://doi.org/10.1038/s41598-018-36678-5. https://www.osti.gov/servlets/purl/1494145.
@article{osti_1494145,
title = {In-situ high-speed X-ray imaging of piezo-driven directed energy deposition additive manufacturing},
author = {Wolff, Sarah J. and Wu, Hao and Parab, Niranjan D. and Zhao, Cang and Ehmann, Kornel F. and Sun, Tao and Cao, Jian},
abstractNote = {Powder-blown laser additive manufacturing adds flexibility, in terms of locally varying powder materials, to the ability of building components with complex geometry. Although the process is promising, porosity is common in a built component, hence decreasing fatigue life and mechanical strength. The understanding of the physical phenomena during the interaction of a laser beam and powder-blown deposition is limited and requires in-situ monitoring to capture the influences of process parameters on powder flow, absorptivity of laser energy into the substrate, melt pool dynamics and porosity formation. This study introduces a piezo-driven powder deposition system that allows for imaging of individual powder particles that flow into a scanning melt pool. As a result, in-situ high-speed X-ray imaging of the powder-blown additive manufacturing process of Ti-6Al-4V powder particles is the first of its kind and reveals how laser-matter interaction influences powder flow and porosity formation.},
doi = {10.1038/s41598-018-36678-5},
journal = {Scientific Reports},
number = 1,
volume = 9,
place = {United States},
year = {Wed Jan 30 00:00:00 EST 2019},
month = {Wed Jan 30 00:00:00 EST 2019}
}
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Works referencing / citing this record:
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