Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system

Jones, Nicholas J.; Yoo, Jin-Hyeong; Ott, Ryan T.; Lambert, Paul K.; Petculescu, Gabriela; Simsek, Emrah; Schlagel, Deborah; Lograsso, Thomas A.

doi:10.1063/1.5007673

Title: Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system

Abstract

Magnetostrictive materials exhibit a strain in the presence of a variable magnetic field. While they normally require large, highly oriented crystallographic grains for high strain values, metal additive manufacturing (3D printing) may be able to produce highly textured polycrystalline rods, with properties comparable to those manufactured using the more demanding free standing zone melting (FSZM) technique. Rods of Co_75.8Fe_24.2 and Co_63.7Fe_36.3 have been fabricated using the Laser engineered net shaping (LENS^TM) system to evaluate the performance of additively manufactured magnetic and magnetostrictive materials. The 76% Co sample showed an average magnetostriction (λ) of 86 ppm at a stress of 124 MPa; in contrast, the 64% Co sample showed only 27 ppm at the same stress. For direct comparison, a Co₆₇Fe₃₃ single crystal disk, also measured as part of this study, exhibited a magnetostriction value of 131 and 91 microstrain in the [100] and [111] directions, respectively, with a calculated polycrystalline value (λ_s) of 107 microstrain. Electron back scattered diffraction (EBSD) has been used to qualitatively link the performance with crystallographic orientation and phase information, showing only the BCC phase in the 76% Co sample, but three different phases (BCC, FCC, and HCP) in the 64% Co sample.

Authors:

^[1]; Yoo, Jin-Hyeong ^[1]; Ott, Ryan T. ^[2]; Lambert, Paul K. ^[1]; Petculescu, Gabriela ^[3]; Simsek, Emrah ^[2];

^[2]; Lograsso, Thomas A. ^[4]

Naval Surface Warfare Center, Bethesda, MD (United States). Physical Metallurgy and Fire Protection Branch
Ames Lab., Ames, IA (United States). Division of Materials Science & Engineering
Univ. of Louisiana at Lafayette, Lafayette, LA (United States). Dept. of Physics
Ames Lab., Ames, IA (United States). Division of Materials Science & Engineering; Iowa State Univ., Ames, IA (United States). Dept. of Materials Science and Engineering

Publication Date:: Tue May 01 00:00:00 EDT 2018

Research Org.:: Ames Lab., Ames, IA (United States)

Sponsoring Org.:: USDOE Office of Science (SC), Basic Energy Sciences (BES)

OSTI Identifier:: 1436428

Alternate Identifier(s):: OSTI ID: 1411804

Report Number(s):: IS-J-9625
Journal ID: ISSN 2158-3226; TRN: US1900181

Grant/Contract Number:: AC02-07CH11358

Resource Type:: Accepted Manuscript

Journal Name:: AIP Advances

Additional Journal Information:: Journal Volume: 8; Journal Issue: 5; Journal ID: ISSN 2158-3226

Publisher:: American Institute of Physics (AIP)

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Jones, Nicholas J., Yoo, Jin-Hyeong, Ott, Ryan T., Lambert, Paul K., Petculescu, Gabriela, Simsek, Emrah, Schlagel, Deborah, and Lograsso, Thomas A. Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system.  United States: N. p., 2018. 
Web.  doi:10.1063/1.5007673.

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                    Jones, Nicholas J., Yoo, Jin-Hyeong, Ott, Ryan T., Lambert, Paul K., Petculescu, Gabriela, Simsek, Emrah, Schlagel, Deborah, & Lograsso, Thomas A. Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system.  United States.  https://doi.org/10.1063/1.5007673

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                    Jones, Nicholas J., Yoo, Jin-Hyeong, Ott, Ryan T., Lambert, Paul K., Petculescu, Gabriela, Simsek, Emrah, Schlagel, Deborah, and Lograsso, Thomas A. Tue .  
"Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system".  United States.  https://doi.org/10.1063/1.5007673.  https://www.osti.gov/servlets/purl/1436428.

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@article{osti_1436428,

  title        = {Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system},

  author       = {Jones, Nicholas J. and Yoo, Jin-Hyeong and Ott, Ryan T. and Lambert, Paul K. and Petculescu, Gabriela and Simsek, Emrah and Schlagel, Deborah and Lograsso, Thomas A.},

  abstractNote = {Magnetostrictive materials exhibit a strain in the presence of a variable magnetic field. While they normally require large, highly oriented crystallographic grains for high strain values, metal additive manufacturing (3D printing) may be able to produce highly textured polycrystalline rods, with properties comparable to those manufactured using the more demanding free standing zone melting (FSZM) technique. Rods of Co75.8Fe24.2 and Co63.7Fe36.3 have been fabricated using the Laser engineered net shaping (LENSTM) system to evaluate the performance of additively manufactured magnetic and magnetostrictive materials. The 76% Co sample showed an average magnetostriction (λ) of 86 ppm at a stress of 124 MPa; in contrast, the 64% Co sample showed only 27 ppm at the same stress. For direct comparison, a Co67Fe33 single crystal disk, also measured as part of this study, exhibited a magnetostriction value of 131 and 91 microstrain in the [100] and [111] directions, respectively, with a calculated polycrystalline value (λs) of 107 microstrain. Electron back scattered diffraction (EBSD) has been used to qualitatively link the performance with crystallographic orientation and phase information, showing only the BCC phase in the 76% Co sample, but three different phases (BCC, FCC, and HCP) in the 64% Co sample.},

  doi          = {10.1063/1.5007673},

  journal      = {AIP Advances},

  number       = 5,

  volume       = 8,

  place        = {United States},

  year         = {Tue May 01 00:00:00 EDT 2018},

  month        = {Tue May 01 00:00:00 EDT 2018}

}

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Journal Article:

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https://doi.org/10.1063/1.5007673

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Figures / Tables:

FIG. 1.: CoFe rods fabricated using LENS^TM showing (a) the as-received surface condition (1/8 inch markings on ruler) and (b) the machined surface finish with an applied strain gage. Red and blue were used to discriminate between the substrate and the free-rod ends, respectively. (c) Magnetostriction of the 76% Comore »

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Works referenced in this record:

Magnetic Anisotropy and Magnetostriction of Ordered and Disordered Cobalt-Iron Alloys
journal, May 1960

Hall, R. C.
Journal of Applied Physics, Vol. 31, Issue 5
DOI: 10.1063/1.1984643

Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718
journal, October 2014

Dehoff, R. R.; Kirka, M. M.; List, F. A.
Materials Science and Technology, Vol. 31, Issue 8
DOI: 10.1179/1743284714y.0000000697

Thickness dependence of solid-state single crystal conversion in magnetostrictive Fe-Ga alloy from thin foil to thick sheet
journal, May 2017

Na, Suok-Min; Flatau, Alison
AIP Advances, Vol. 7, Issue 5
DOI: 10.1063/1.4973286

Temperature dependence of the magnetostriction and magnetoelastic coupling in Fe100−xAlx (x=14.1,16.6,21.5,26.3) and Fe50Co50
journal, April 2008

Clark, A. E.; Restorff, J. B.; Wun–Fogle, M.
Journal of Applied Physics, Vol. 103, Issue 7
DOI: 10.1063/1.2831360

Bulk Combinatorial Synthesis and High Throughput Characterization for Rapid Assessment of Magnetic Materials: Application of Laser Engineered Net Shaping (LENS™)
journal, April 2016

Geng, J.; Nlebedim, I. C.; Besser, M. F.
JOM, Vol. 68, Issue 7
DOI: 10.1007/s11837-016-1918-x

Deformation behavior and magnetostriction of polycrystalline Fe–Ga–X (X=B,C,Mn,Mo,Nb,NbC) alloys
journal, April 2008

Na, Suok-Min; Flatau, Alison B.
Journal of Applied Physics, Vol. 103, Issue 7
DOI: 10.1063/1.2838772

Single Crystal Anisotropy and Magnetostriction Constants of Several Ferromagnetic Materials Including Alloys of NiFe, SiFe, AlFe, CoNi, and CoFe
journal, June 1959

Hall, R. C.
Journal of Applied Physics, Vol. 30, Issue 6
DOI: 10.1063/1.1735247

Rhombohedral magnetostriction in dilute iron (Co) alloys
journal, May 2015

Jones, Nicholas J.; Petculescu, Gabriela; Wun-Fogle, Marilyn
Journal of Applied Physics, Vol. 117, Issue 17
DOI: 10.1063/1.4916541

Giant magnetostriction in annealed Co1−xFex thin-films
journal, September 2011

Hunter, Dwight; Osborn, Will; Wang, Ke
Nature Communications, Vol. 2, Issue 1
DOI: 10.1038/ncomms1529

The Joule Magnetostrictive Effect in a Group of Cobalt‐Iron Alloys
journal, November 1932

Williams, S. R.
Review of Scientific Instruments, Vol. 3, Issue 11
DOI: 10.1063/1.1748884

Figures / Tables found in this record:

FIG. 1. (p. 3)

FIG. 2. (p. 6)

Figures/Tables have been extracted from DOE-funded journal article accepted manuscripts.

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Similar Records

Title: Magnetostrictive performance of additively manufactured CoFe rods using the LENS (TM) system

Abstract

Citation Formats

Figures / Tables:

Magnetic Anisotropy and Magnetostriction of Ordered and Disordered Cobalt-Iron Alloys journal, May 1960

Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718 journal, October 2014

Thickness dependence of solid-state single crystal conversion in magnetostrictive Fe-Ga alloy from thin foil to thick sheet journal, May 2017

Temperature dependence of the magnetostriction and magnetoelastic coupling in Fe100−xAlx (x=14.1,16.6,21.5,26.3) and Fe50Co50 journal, April 2008

Bulk Combinatorial Synthesis and High Throughput Characterization for Rapid Assessment of Magnetic Materials: Application of Laser Engineered Net Shaping (LENS™) journal, April 2016

Deformation behavior and magnetostriction of polycrystalline Fe–Ga–X (X=B,C,Mn,Mo,Nb,NbC) alloys journal, April 2008

Single Crystal Anisotropy and Magnetostriction Constants of Several Ferromagnetic Materials Including Alloys of NiFe, SiFe, AlFe, CoNi, and CoFe journal, June 1959

Rhombohedral magnetostriction in dilute iron (Co) alloys journal, May 2015

Giant magnetostriction in annealed Co1−xFex thin-films journal, September 2011

The Joule Magnetostrictive Effect in a Group of Cobalt‐Iron Alloys journal, November 1932

Magnetic Anisotropy and Magnetostriction of Ordered and Disordered Cobalt-Iron Alloys
journal, May 1960

Crystallographic texture engineering through novel melt strategies via electron beam melting: Inconel 718
journal, October 2014

Thickness dependence of solid-state single crystal conversion in magnetostrictive Fe-Ga alloy from thin foil to thick sheet
journal, May 2017

Temperature dependence of the magnetostriction and magnetoelastic coupling in Fe100−xAlx (x=14.1,16.6,21.5,26.3) and Fe50Co50
journal, April 2008

Bulk Combinatorial Synthesis and High Throughput Characterization for Rapid Assessment of Magnetic Materials: Application of Laser Engineered Net Shaping (LENS™)
journal, April 2016

Deformation behavior and magnetostriction of polycrystalline Fe–Ga–X (X=B,C,Mn,Mo,Nb,NbC) alloys
journal, April 2008

Single Crystal Anisotropy and Magnetostriction Constants of Several Ferromagnetic Materials Including Alloys of NiFe, SiFe, AlFe, CoNi, and CoFe
journal, June 1959

Rhombohedral magnetostriction in dilute iron (Co) alloys
journal, May 2015

Giant magnetostriction in annealed Co1−xFex thin-films
journal, September 2011

The Joule Magnetostrictive Effect in a Group of Cobalt‐Iron Alloys
journal, November 1932