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Title: Methods and apparatus for additively manufacturing structures using in situ formed additive manufacturing materials

Abstract

A method of additively manufacturing a structure comprises nuclear reactor comprises disposing a feed material on a surface of a substrate in a reaction vessel, disposing at least one material formulated and configured to react with the feed material in the reaction vessel, and exposing the feed material and the at least one material to energy from an energy source to react the feed material and the at least one material to form an additive manufacturing material and reaction by-products. The additive manufacturing material is separated from the reaction by-products and exposed to energy from the energy source to form inter-granular bonds between particles of the additive manufacturing material and form a layer of a structure comprising the additive manufacturing material. Related apparatuses and methods are disclosed.

Inventors:
;
Issue Date:
Research Org.:
Idaho National Laboratory (INL), Idaho Falls, ID (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1823983
Patent Number(s):
11014265
Application Number:
15/909,505
Assignee:
Battelle Energy Alliance, LLC (Idaho Falls, ID)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B28 - WORKING CEMENT, CLAY, OR STONE B28B - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
DOE Contract Number:  
AC07-05ID14517
Resource Type:
Patent
Resource Relation:
Patent File Date: 03/01/2018
Country of Publication:
United States
Language:
English

Citation Formats

van Rooyen, Isabella J., and Parga, Clemente J. Methods and apparatus for additively manufacturing structures using in situ formed additive manufacturing materials. United States: N. p., 2021. Web.
van Rooyen, Isabella J., & Parga, Clemente J. Methods and apparatus for additively manufacturing structures using in situ formed additive manufacturing materials. United States.
van Rooyen, Isabella J., and Parga, Clemente J. Tue . "Methods and apparatus for additively manufacturing structures using in situ formed additive manufacturing materials". United States. https://www.osti.gov/servlets/purl/1823983.
@article{osti_1823983,
title = {Methods and apparatus for additively manufacturing structures using in situ formed additive manufacturing materials},
author = {van Rooyen, Isabella J. and Parga, Clemente J.},
abstractNote = {A method of additively manufacturing a structure comprises nuclear reactor comprises disposing a feed material on a surface of a substrate in a reaction vessel, disposing at least one material formulated and configured to react with the feed material in the reaction vessel, and exposing the feed material and the at least one material to energy from an energy source to react the feed material and the at least one material to form an additive manufacturing material and reaction by-products. The additive manufacturing material is separated from the reaction by-products and exposed to energy from the energy source to form inter-granular bonds between particles of the additive manufacturing material and form a layer of a structure comprising the additive manufacturing material. Related apparatuses and methods are disclosed.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue May 25 00:00:00 EDT 2021},
month = {Tue May 25 00:00:00 EDT 2021}
}

Works referenced in this record:

High Temperature Strength, Corrosion Resistant, Accident Tolerant Nuclear Fuel Assembly Grid
patent-application, April 2015


Laser Additive Manufacture of Three-Dimensional Components Containing Multiple Materials Formed as Integrated Systems
patent-application, February 2015


HF Removal System
patent, October 1972


Silicon grain refinement of zirconium
patent, December 1991


Nuclear Fuel Pebble and Method of Manufacturing the Same
patent-application, August 2016


Visual Preview for Laser Fabrication
patent-application, February 2017


SIC Matrix Fuel Cladding Tube with Spark Plasma Sintered End Plugs
patent-application, December 2016


Production Process
patent-application, December 2015


Reactive Additive Manufacturing
patent-application, September 2016