Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom

Barocio, Eduardo; Ramirez, Jorge A.; Ramirez, Miguel Angel; Brenken, Bastian; Pipes, Robert Byron

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
H99 - subject matter not otherwise provided for in this section
Y - new / cross sectional technologies
Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

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Title: Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom

Abstract

A method of depositing a multiphase material. The method includes providing a Continuous Multifunctional Composite (CMC) phase containing at least one continuous element in a polymeric matrix, passing the CMC phase through a feeding system containing a cutting system, producing a predetermined length of the CMC phase, providing a flow a molten polymer such that the molten polymer and the CMC phase are merged into a continuous co-extrusion nozzle so as to produce a co-extruded multiphase material, and depositing the co-extruded multiphase material onto a surface. An apparatus for depositing a multiphase material. The apparatus contains a co-extrusion nozzle, a means to introduce a CMC phase and a molten polymer into the co-extrusion nozzle, such that the molten polymer and the CMC phase are co-extruded and deposited on a surface. An article containing a CMC phase containing continuous elements embedded in a polymer resin forming a multiphase structure.

Inventors:: Barocio, Eduardo; Ramirez, Jorge A.; Ramirez, Miguel Angel; Brenken, Bastian; Pipes, Robert Byron

Issue Date:: 2022-01-04

Research Org.:: Purdue Univ., West Lafayette, IN (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1892502

Patent Number(s):: 11214006

Application Number:: 16/384,235

Assignee:: Purdue Research Foundation (West Lafayette, IN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING

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B - PERFORMING OPERATIONS B29 - WORKING OF PLASTICS B29C - SHAPING OR JOINING OF PLASTICS
B29C64/118 - using filamentary material being melted, e.g. fused deposition modelling [FDM]
B29C64/209 - Heads
B29C64/336 - of two or more materials

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
B33Y10/00 - Processes of additive manufacturing
B33Y30/00 - Apparatus for additive manufacturing
B33Y40/00 - Auxiliary operations or equipment, e.g. for material handling
B33Y70/00 - Materials specially adapted for additive manufacturing
B33Y70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P10/25 - by increasing the energy efficiency of the process

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DOE Contract Number:: EE0006926

Resource Type:: Patent

Resource Relation:: Patent File Date: 04/15/2019

Country of Publication:: United States

Language:: English

Citation Formats


                    Barocio, Eduardo, Ramirez, Jorge A., Ramirez, Miguel Angel, Brenken, Bastian, and Pipes, Robert Byron. Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom.  United States: N. p., 2022. 
        Web.

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                    Barocio, Eduardo, Ramirez, Jorge A., Ramirez, Miguel Angel, Brenken, Bastian, & Pipes, Robert Byron. Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom.  United States.

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                    Barocio, Eduardo, Ramirez, Jorge A., Ramirez, Miguel Angel, Brenken, Bastian, and Pipes, Robert Byron. Tue .  
        "Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom".  United States.  https://www.osti.gov/servlets/purl/1892502.

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@article{osti_1892502,

  title        = {Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom},

  author       = {Barocio, Eduardo and Ramirez, Jorge A. and Ramirez, Miguel Angel and Brenken, Bastian and Pipes, Robert Byron},

  abstractNote = {A method of depositing a multiphase material. The method includes providing a Continuous Multifunctional Composite (CMC) phase containing at least one continuous element in a polymeric matrix, passing the CMC phase through a feeding system containing a cutting system, producing a predetermined length of the CMC phase, providing a flow a molten polymer such that the molten polymer and the CMC phase are merged into a continuous co-extrusion nozzle so as to produce a co-extruded multiphase material, and depositing the co-extruded multiphase material onto a surface. An apparatus for depositing a multiphase material. The apparatus contains a co-extrusion nozzle, a means to introduce a CMC phase and a molten polymer into the co-extrusion nozzle, such that the molten polymer and the CMC phase are co-extruded and deposited on a surface. An article containing a CMC phase containing continuous elements embedded in a polymer resin forming a multiphase structure.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2022},

  month        = {1}

}

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Works referenced in this record:

Material Deposition System for Additive Manufacturing
patent-application, December 2017

Brennan, Michael
US Patent Application 15/190480; 20170368739
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20170368739

Localized Heating to Improve Interlayer Bonding in 3D Printing
patent-application, May 2018

Reese, Riley; Bheda, Hemant; Shah, Paren
US Patent Application 15/845843; 20180117851
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Methods and Apparatus for Embedding Heating Circuits into Articles Made by Additive Manufacturing and Articles Made Therefrom
patent-application, October 2018

Barocio, Eduardo; Pipes, Robert Byron; Brenken, Bastian
US Patent Application 15/938597; 20180281279
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20180281279

Methods for Composite Filament Threading in Three Dimensional Printing
patent-application, May 2016

Mark, Gregory Thomas; Gozdz, Antoni S.
US Patent Application 14/942656; 20160144565
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Shah, Paren; Bheda, Hemant
US Patent Application 16/688320; 20200156310
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Alleviating torsional forces on fiber-reinforced thermoplastic filament
patent, August 2018

Mantha, Chandrashekar
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Cutting Mechanism for Carbon Nanotube Yarns, Tapes, Sheets and Polymer Composites Thereof
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Anegawa, Kenta; Kanai, Yasuto; Yokota, Kei
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3D Printer Integrated Filament Cutter
patent-application, March 2018

Hoffman, Bennet
US Patent Application 15/251828; 20180056606
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Consumable Feedstock for 3D Printing and Method of Use
patent-application, September 2018

Jaker, Vittorio L.; Cernohous, Brandon
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Apparatus for Fiber Reinforced Additive Manufacturing
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Mark, Gregory Thomas; Gozdz, Antoni S.
US Patent Application 15/445227; 20170326802
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20170326802

Lignin-Based Polymers with Enhanced Melt Extrusion Ability
patent-application, July 2019

Naskar, Amit K.; Nguyen, Ngoc A.
US Patent Application 16/257294; 20190225808
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Methods, Apparatuses, and Systems for Additive Manufacturing with Preheat
patent-application, May 2020

Armijo, Armando; Reese, Riley
US Patent Application 16/672025; 20200139694
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patent-application, December 2016

Mark, Gregory Thomas
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Title: Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom

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