Photovoltaic devices with encapsulating barrier film

Klun, Thomas P.; Nachtigal, Alan K.; Spagnola, Joseph C.; Roehrig, Mark A.; Schnobrich, Jennifer K.; Joly, Guy D.

Title: Photovoltaic devices with encapsulating barrier film

Abstract

Encapsulated device including a photovoltaic cell and a composite film overlaying at least a portion of the photovoltaic cell, the composite film further including a substrate, a base (co)polymer layer on a major surface of the substrate, an oxide layer on the base (co)polymer layer, and a protective (co)polymer layer derived from a silane precursor compound on the oxide layer.

Inventors:: Klun, Thomas P.; Nachtigal, Alan K.; Spagnola, Joseph C.; Roehrig, Mark A.; Schnobrich, Jennifer K.; Joly, Guy D.

Issue Date:: Tue Oct 13 00:00:00 EDT 2020

Research Org.:: 3M Innovative Properties Company

Sponsoring Org.:: USDOE

OSTI Identifier:: 1771512

Patent Number(s):: 10804419

Application Number:: 15/871,508

Assignee:: 3M Innovative Properties Company (St. Paul, MN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B32 - LAYERED PRODUCTS B32B - LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

C - CHEMISTRY C09 - DYES C09D - COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS

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B - PERFORMING OPERATIONS B32 - LAYERED PRODUCTS B32B - LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
B32B2307/7242 - Non-permeable
B32B27/08 - of synthetic resin {
B32B27/16 - specially treated, e.g. irradiated {

C - CHEMISTRY C09 - DYES C09D - COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS
C09D133/14 - of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen

H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
H01L31/0481 - {characterised by the composition of the encapsulation material}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E10/50 - Photovoltaic [PV] energy

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DOE Contract Number:: EE0004739

Resource Type:: Patent

Resource Relation:: Patent File Date: 01/15/2018

Country of Publication:: United States

Language:: English

Subject:: 14 SOLAR ENERGY; 75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND SUPERFLUIDITY

Citation Formats


                    Klun, Thomas P., Nachtigal, Alan K., Spagnola, Joseph C., Roehrig, Mark A., Schnobrich, Jennifer K., and Joly, Guy D. Photovoltaic devices with encapsulating barrier film.  United States: N. p., 2020. 
        Web.

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                    Klun, Thomas P., Nachtigal, Alan K., Spagnola, Joseph C., Roehrig, Mark A., Schnobrich, Jennifer K., & Joly, Guy D. Photovoltaic devices with encapsulating barrier film.  United States.

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                    Klun, Thomas P., Nachtigal, Alan K., Spagnola, Joseph C., Roehrig, Mark A., Schnobrich, Jennifer K., and Joly, Guy D. Tue .  
        "Photovoltaic devices with encapsulating barrier film".  United States.  https://www.osti.gov/servlets/purl/1771512.

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@article{osti_1771512,

  title        = {Photovoltaic devices with encapsulating barrier film},

  author       = {Klun, Thomas P. and Nachtigal, Alan K. and Spagnola, Joseph C. and Roehrig, Mark A. and Schnobrich, Jennifer K. and Joly, Guy D.},

  abstractNote = {Encapsulated device including a photovoltaic cell and a composite film overlaying at least a portion of the photovoltaic cell, the composite film further including a substrate, a base (co)polymer layer on a major surface of the substrate, an oxide layer on the base (co)polymer layer, and a protective (co)polymer layer derived from a silane precursor compound on the oxide layer.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Oct 13 00:00:00 EDT 2020},

  month        = {Tue Oct 13 00:00:00 EDT 2020}

}

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Curable composition suitable as top coat and coated material using the same
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Silane oligomer and radiation curable coating composition containing the oligomer
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Barrier coatings and methods of making same
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Bright, Clark I.; Lyons, Christopher S.
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Synthesis and Polymerization of new Methacryloyl Ureas Carrying a Hindered Piperidine and a Hydroxyl Group
journal, January 2001

Ling, Long; Habicher, Wolf D.
Journal of Macromolecular Science, Part A, Vol. 38, Issue 2
https://doi.org/10.1081/MA-100103339

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Title: Photovoltaic devices with encapsulating barrier film

Abstract

Citation Formats

Microstructured substrates with profile-preserving polymeric coatings patent, November 2004

Optionally crosslinkable coatings, compositions and methods of use patent, March 1999

Gas barrier film and process for producing the same, and device using the same patent-application, November 2012

Transparent protective plate for display panels and display device patent-application, November 2012

Enhanced heat mirror films patent-application, February 2004

Moisture-hardening compositions containing silane-functional polymers and aminosilane adducts patent, March 2013

Miniaturized monolithic multi-layer capacitor and apparatus and method for making patent, May 1991

Process for Adhering Poly-p-Xylylene to Substrates Using Silane Primers and Articles Obtained Thereby patent, August 1971

Acrylate coating material patent, August 1995

Functionalized ormosil scaffolds processed by direct laser polymerization for application in tissue engineering journal, August 2013

Novel silicon-urethane (meth) acrylate, and resin composition and coating material comprising same patent, December 1989

Flexible high-temperature ultrabarrier patent-application, October 2004

Flexible high-temperature ultrabarrier patent, March 2006

Laminated body patent-application, June 2004

Plastic film with a multilayered interference coating patent-application, March 2006

Polymer mixture consisting of an impact-resistance modified poly (meth) acrylate and a fluoropolymer patent-application, August 2007

Silane and silicic acid polycondensates with radicals containing branched-chain urethane, acid amide and/or carboxylic acid ester groups patent-application, June 2007

Photopolymerizable functional radical-containing organosilicon compound and making method patent-application, August 2010

Transparent electroconductive film, method for manufacture thereof, and touch panel patent-application, December 2004

Acrylate composite barrier coating patent, May 2001

Moisture barrier coatings for organic light emitting diode devices patent-application, August 2008

Method of making a multi-layered article patent, July 1991

Barrier Assembly with Encapsulant and Photovoltaic Cell patent-application, January 2012

Synthesis and Characterization of new Monomers and Polymers Containing Hindered Piperidine Groups journal, July 1998

Oxide/organic polymer multilayer thin films deposited by chemical vapor deposition patent, March 2002

Method of making multilayer polyurethane protective film patent-application, June 2012

Radiation-curable coating composition for optical filers comprising all-in-one oligomeric system patent-application, March 2005

Ultrabarrier substrates patent, July 2002

Inorganic-organic hybrid composition and use thereof patent-application, August 2009

Vinyl ether urethane silanes patent, January 1995

High speed process for coating substrates patent, June 1989

Transparent substrate coated with a polymer layer patent, February 2005

Multilayer barrier film patent-application, June 2012

New Coupling Agents for Improved Corrosion-Resistant Composites journal, September 1986

High speed apparatus for forming capacitors patent, March 1992

Moisture Resistant Coating for Barrier Films patent-application, January 2012

Method for edge sealing barrier films patent, March 2005

Method of forming a hybrid polymer film patent, April 2001

Non-migrating 1-hydrocarbyloxy hindered amine derivatives as polymer stabilizers patent, August 1995

Moisture-Curing Compositions Containing Silane-Functional Polymers With Good Adhesive Properties patent-application, August 2009

Silane coupling agents patent, March 1987

Polyhydroxysilicate-Polymer Reaction Product patent, July 1973

Flash evaporation of monomer fluids patent, September 1990

Flexible abrasive product and method of making and using the same patent-application, March 2003

Method for forming a multicolor interference coating patent, January 2000

Solid state lighting devices and associated methods of manufacturing patent, March 2012

Protective coating for window glass patent-application, December 2006

Multilayer film patent-application, October 2013

Protective coatings for sensitive materials patent, August 1997

Gradient Composition Barrier patent-application, September 2011

Organic electronic devices with pressure sensitive adhesive layer patent, December 2004

Protective sheet for solar battery module, method of fabricating the same and solar battery module patent, January 2002

Curable resin composition and cold-setting adhesive patent-application, August 2006

Dielectric ceramic composition and package made of the same composition for packaging semiconductor patent, August 1996

Vapor coating method patent, April 2000

Novel surface active polymeric systems patent-application, February 2010

Organic light emitting diode device patent, July 2012

Flexible high-temperature ultrabarrier patent-application, May 2010

Silanes, process for their preparation and their application to prepare polymers and polycondensates patent, March 1995

Ethylenically unsaturated compounds containing 1-hydrocarbyloxy-2,2,6,6-tetramethylpiperidine moieties, and polymers, copolymers and stabilized compositions patent, January 1991

Moisture-hardening compositions containing silane-functional polymers and aminosilane adducts patent-application, June 2013

Moisture barrier coatings patent-application, January 2007

Multicolor interference coating patent, March 1999

Barrier Assembly patent-application, January 2012

Cross-linkable polymer blends containing alkoxysilane-terminated polymers patent-application, June 2005

Monomer atomizer for vaporization patent, September 1987

Fluoro(meth)acrylate polymer composition suitable for low index layer of antireflective film patent-application, December 2007

Curable resin and process for preparing the same patent, August 1992

Emissive polymers and devices incorporating these polymers patent, May 2011

Environmental barrier material for organic light emitting device and method of making patent, February 2003

Atomizing device for vaporization patent, February 1988

Coatings for Barrier Films and Methods of Making and Using the Same patent-application, December 2013

Semicoductor passivation using barrier coatings patent, April 2003

Silanes, process for their preparation and their application to prepare polymers and polycondensates patent, July 1996

Polymerizable silicic acid heteropolycondensates and their application patent, August 1993

Hydroxycarbamoylalkoxysilane-based poly(ether-urethane) sealants having improved paint adhesion and laminates prepared therefrom patent, February 1999

Barrier composite films and a method for producing the same patent, June 1998

Microstructured substrates with profile-preserving polymeric coatings
patent, November 2004

Optionally crosslinkable coatings, compositions and methods of use
patent, March 1999

Gas barrier film and process for producing the same, and device using the same
patent-application, November 2012

Transparent protective plate for display panels and display device
patent-application, November 2012

Enhanced heat mirror films
patent-application, February 2004

Moisture-hardening compositions containing silane-functional polymers and aminosilane adducts
patent, March 2013

Miniaturized monolithic multi-layer capacitor and apparatus and method for making
patent, May 1991

Process for Adhering Poly-p-Xylylene to Substrates Using Silane Primers and Articles Obtained Thereby
patent, August 1971

Acrylate coating material
patent, August 1995

Functionalized ormosil scaffolds processed by direct laser polymerization for application in tissue engineering
journal, August 2013

Novel silicon-urethane (meth) acrylate, and resin composition and coating material comprising same
patent, December 1989

Flexible high-temperature ultrabarrier
patent-application, October 2004

Flexible high-temperature ultrabarrier
patent, March 2006

Laminated body
patent-application, June 2004

Plastic film with a multilayered interference coating
patent-application, March 2006

Polymer mixture consisting of an impact-resistance modified poly (meth) acrylate and a fluoropolymer
patent-application, August 2007

Silane and silicic acid polycondensates with radicals containing branched-chain urethane, acid amide and/or carboxylic acid ester groups
patent-application, June 2007

Photopolymerizable functional radical-containing organosilicon compound and making method
patent-application, August 2010

Transparent electroconductive film, method for manufacture thereof, and touch panel
patent-application, December 2004

Acrylate composite barrier coating
patent, May 2001

Moisture barrier coatings for organic light emitting diode devices
patent-application, August 2008

Method of making a multi-layered article
patent, July 1991

Barrier Assembly with Encapsulant and Photovoltaic Cell
patent-application, January 2012

Synthesis and Characterization of new Monomers and Polymers Containing Hindered Piperidine Groups
journal, July 1998

Oxide/organic polymer multilayer thin films deposited by chemical vapor deposition
patent, March 2002

Method of making multilayer polyurethane protective film
patent-application, June 2012

Radiation-curable coating composition for optical filers comprising all-in-one oligomeric system
patent-application, March 2005

Ultrabarrier substrates
patent, July 2002

Inorganic-organic hybrid composition and use thereof
patent-application, August 2009

Vinyl ether urethane silanes
patent, January 1995

High speed process for coating substrates
patent, June 1989

Transparent substrate coated with a polymer layer
patent, February 2005

Multilayer barrier film
patent-application, June 2012

New Coupling Agents for Improved Corrosion-Resistant Composites
journal, September 1986

High speed apparatus for forming capacitors
patent, March 1992

Moisture Resistant Coating for Barrier Films
patent-application, January 2012

Method for edge sealing barrier films
patent, March 2005

Method of forming a hybrid polymer film
patent, April 2001

Non-migrating 1-hydrocarbyloxy hindered amine derivatives as polymer stabilizers
patent, August 1995

Moisture-Curing Compositions Containing Silane-Functional Polymers With Good Adhesive Properties
patent-application, August 2009

Silane coupling agents
patent, March 1987

Polyhydroxysilicate-Polymer Reaction Product
patent, July 1973

Flash evaporation of monomer fluids
patent, September 1990

Flexible abrasive product and method of making and using the same
patent-application, March 2003

Method for forming a multicolor interference coating
patent, January 2000

Solid state lighting devices and associated methods of manufacturing
patent, March 2012

Protective coating for window glass
patent-application, December 2006

Multilayer film
patent-application, October 2013

Protective coatings for sensitive materials
patent, August 1997

Gradient Composition Barrier
patent-application, September 2011

Organic electronic devices with pressure sensitive adhesive layer
patent, December 2004

Protective sheet for solar battery module, method of fabricating the same and solar battery module
patent, January 2002

Curable resin composition and cold-setting adhesive
patent-application, August 2006

Dielectric ceramic composition and package made of the same composition for packaging semiconductor
patent, August 1996

Vapor coating method
patent, April 2000

Novel surface active polymeric systems
patent-application, February 2010

Organic light emitting diode device
patent, July 2012

Flexible high-temperature ultrabarrier
patent-application, May 2010

Silanes, process for their preparation and their application to prepare polymers and polycondensates
patent, March 1995

Ethylenically unsaturated compounds containing 1-hydrocarbyloxy-2,2,6,6-tetramethylpiperidine moieties, and polymers, copolymers and stabilized compositions
patent, January 1991

Moisture-hardening compositions containing silane-functional polymers and aminosilane adducts
patent-application, June 2013

Moisture barrier coatings
patent-application, January 2007

Multicolor interference coating
patent, March 1999

Barrier Assembly
patent-application, January 2012

Cross-linkable polymer blends containing alkoxysilane-terminated polymers
patent-application, June 2005

Monomer atomizer for vaporization
patent, September 1987

Fluoro(meth)acrylate polymer composition suitable for low index layer of antireflective film
patent-application, December 2007

Curable resin and process for preparing the same
patent, August 1992

Emissive polymers and devices incorporating these polymers
patent, May 2011

Environmental barrier material for organic light emitting device and method of making
patent, February 2003

Atomizing device for vaporization
patent, February 1988

Coatings for Barrier Films and Methods of Making and Using the Same
patent-application, December 2013

Semicoductor passivation using barrier coatings
patent, April 2003

Silanes, process for their preparation and their application to prepare polymers and polycondensates
patent, July 1996

Polymerizable silicic acid heteropolycondensates and their application
patent, August 1993

Hydroxycarbamoylalkoxysilane-based poly(ether-urethane) sealants having improved paint adhesion and laminates prepared therefrom
patent, February 1999

Barrier composite films and a method for producing the same
patent, June 1998

Encapsulated display devices
patent, June 2003

Organosilicone coating compositions
patent, March 1983

Vacuum deposited polymer/metal multilayer films for optical application
journal, December 1995