Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Room Temperature Aging Study of Butyl O-rings

Conference ·
OSTI ID:972916

During testing under the Enhanced Surveillance Campaign in 2001, preliminary data detected a previously unknown and potentially serious concern with recently procured butyl o-rings. All butyl o-rings molded from a proprietary formulation throughout the period circa 1999 through 2001 had less than a full cure. Tests showed that sealing force values for these suspect o-rings were much lower than expected and their physical properties were very sensitive to further post curing at elevated temperatures. Further testing confirmed that these o-rings were approximately 50% cured versus the typical industry standard of > 90% cured. Despite this condition, all suspect o-rings fully conformed to their QC acceptance requirements, including their individual product drawing requirements.

Research Organization:
Kansas City Plant (KCP), Kansas City, MO (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NA)
DOE Contract Number:
AC04-01AL66850
OSTI ID:
972916
Report Number(s):
KCP-613-8622
Country of Publication:
United States
Language:
English

Similar Records

Aging of Weapon Seals – An Update on Butyl O-ring Issues
S&T Accomplishment Report · Wed Jul 13 00:00:00 EDT 2011 · OSTI ID:1130326

Butyl rubber O-ring seals: Revision of test procedures for stockpile materials
Technical Report · Sat Nov 30 23:00:00 EST 1996 · OSTI ID:455540

Nonlinear viscoelastic response of carbon black-filled butyl rubber and implications for o-ring aging
Technical Report · Fri Oct 31 23:00:00 EST 1997 · OSTI ID:560823