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New applications of copper vapor lasers in micromachining

Conference ·
OSTI ID:93993
We have developed a copper vapor laser based micromachinig system using advanced beam quality control and precision wavefront tilting technologies. Precision microdrilling has been demonstrated through percussion drilling and trepanning using this system. With a 30-W copper vapor from running at multi-kHz pulse repetition frequency, straight parallel holes with size varying from 500 microns to less than 25 microns and with aspect ratio up to 1:40 have been consistently drilled with good surface finish on a variety of metals. Micromilling and microdrilling on ceramics using a 250-W copper vapor laser have also been demonstrated with good result. Materialographic sections of machined parts show little (submicron scale) recast layer and heat affected zone.
Research Organization:
Lawrence Livermore National Lab., CA (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
93993
Report Number(s):
UCRL-JC--117091; CONF-9411239--1; ON: DE95014696
Country of Publication:
United States
Language:
English

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