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Fatigue Behaviors of Self-Piercing Rivets Joining Similar and Dissimilar Sheet Metals

Journal Article · · International Journal of Fatigue: materials, structures, components, 29:370-386

This paper summarizes the fatigue test results of self-piercing rivet (SPR) joints between similar and dissimilar sheet metals. The influences of material grades, material thickness, piercing direction and the use of structural adhesive on the rivet samples’ fatigue behaviors were investigated. Fatigue test results indicate that SPR joints have superior fatigue strength than resistance spot weld (RSW) joints for the same material combinations. The application of structure adhesive also significantly enhances the fatigue strength of the joint samples; this is particularly true for the lap shear loading configuration. In addition, different piercing directions for SPR joints have a noticeable effect on the static and fatigue strength of the joints. The joint fatigue results presented in this paper can offer design engineers with the durability data for SPR joints with these material combinations. Moreover, it will provide manufacturing engineers with some insights on the effects of different manufacturing parameters on the strength and durability of these joints.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (US)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-76RL01830
OSTI ID:
898094
Report Number(s):
PNNL-SA-43849; VT0502010
Journal Information:
International Journal of Fatigue: materials, structures, components, 29:370-386, Journal Name: International Journal of Fatigue: materials, structures, components, 29:370-386
Country of Publication:
United States
Language:
English

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