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Mesoporous silica film from a solution containing a surfactant and methods of making same

Patent ·
OSTI ID:874160

The present invention is a mesoporous silica film having a low dielectric constant and method of making having the steps of combining a surfactant in a silica precursor solution, spin-coating a film from this solution mixture, forming a partially hydroxylated mesoporous film, and dehydroxylating the hydroxylated film to obtain the mesoporous film. It is advantageous that the small polyoxyethylene ether surfactants used in spin-coated films as described in the present invention will result in fine pores smaller on average than about 20 nm. The resulting mesoporous film has a dielectric constant less than 3, which is stable in moist air with a specific humidity. The present invention provides a method for superior control of film thickness and thickness uniformity over a coated wafer, and films with low dielectric constant.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC06-76RL01830
Assignee:
Battelle Memorial Institute (Richland, WA)
Patent Number(s):
US 6329017
Application Number:
09/413,062
OSTI ID:
874160
Country of Publication:
United States
Language:
English

References (13)

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Organization of Organic Molecules with Inorganic Molecular Species into Nanocomposite Biphase Arrays journal August 1994
Mesoporous Silica Molecular Sieves Prepared by Ionic and Neutral Surfactant Templating:  A Comparison of Physical Properties journal January 1996
Ordered mesoporous molecular sieves synthesized by a liquid-crystal template mechanism journal October 1992
Formation of a Porous Zirconium Oxo Phosphate with a High Surface Area by a Surfactant-Assisted Synthesis journal March 1996
Synthesis of hybrid inorganic–organic mesoporous silica by co-condensation of siloxane and organosiloxane precursors journal January 1996
Cooperative organization of inorganic-surfactant and biomimetic assemblies journal February 1995
Recent advances in the synthesis, characterization and applications of mesoporous molecular sieves journal February 1996
A Neutral Templating Route to Mesoporous Molecular Sieves journal February 1995
A new family of mesoporous molecular sieves prepared with liquid crystal templates journal December 1992