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Title: Method for integrating microelectromechanical devices with electronic circuitry

Patent ·
OSTI ID:872569

A method is disclosed for integrating one or more microelectromechanical (MEM) devices with electronic circuitry on a common substrate. The MEM device can be fabricated within a substrate cavity and encapsulated with a sacrificial material. This allows the MEM device to be annealed and the substrate planarized prior to forming electronic circuitry on the substrate using a series of standard processing steps. After fabrication of the electronic circuitry, the electronic circuitry can be protected by a two-ply protection layer of titanium nitride (TiN) and tungsten (W) during an etch release process whereby the MEM device is released for operation by etching away a portion of a sacrificial material (e.g. silicon dioxide or a silicate glass) that encapsulates the MEM device. The etch release process is preferably performed using a mixture of hydrofluoric acid (HF) and hydrochloric acid (HCI) which reduces the time for releasing the MEM device compared to use of a buffered oxide etchant. After release of the MEM device, the TiN:W protection layer can be removed with a peroxide-based etchant without damaging the electronic circuitry.

Research Organization:
Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)
DOE Contract Number:
AC04-94AL85000
Assignee:
Sandia Corporation (Albuquerque, NM)
Patent Number(s):
US 5963788
OSTI ID:
872569
Country of Publication:
United States
Language:
English

References (4)

High aspect ratio contacts: A review of the current tungsten plug process journal July 1997
A surface micromachined silicon accelerometer with on-chip detection circuitry journal October 1994
Polysilicon integrated microsystems: technologies and applications journal August 1996
A smart accelerometer with on-chip electronics fabricated by a commercial CMOS process journal March 1992