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In situ-toughened silicon carbide

Journal Article · · Journal of the American Ceramic Society; (United States)
 [1]
  1. National Inst. of Standards and Technology, Gaithersburg, MD (United States). Materials Science and Engineering Lab.

A new processing strategy based on atmospheric pressure sintering is presented for obtaining dense SiC-based materials with microstructures consisting of (1) uniformly distributed elongate-shaped [alpha]-SiC grains and (2) relatively high amounts (20 vol%) of second-phase yttrium aluminum garnet (YAG). This strategy entails the sintering of [beta]-SiC powder doped with [alpha]-SiC, Al[sub 2]O[sub 3], and Y[sub 2]O[sub 3]. The Al[sub 2]O[sub 3] and Y[sub 2]O[sub 3] aid in the liquid-phase sintering of SiC and form in situ YAG, which has a significant thermal expansion mismatch with SiC. During a subsequent grain-growth heat treatment, it is postulated that the [alpha]-SiC seeds'' assist in controlling in situ growth of the elongated [alpha]-SiC grains. The fracture pattern in the in situ-toughened SiC is intergranular with evidence of copious crack-wake bridging, akin to toughened Si[sub 3]N[sub 4] ceramics. The elongate nature of the [alpha]-SiC grains, together with the high thermal-residual stresses in the microstructure, enhance the observed crack-wake bridging. This bridging accounts for a measured twofold increase in the indentation toughness of this new class of in situ-toughened SiC relative to a commercial SiC.

OSTI ID:
7207474
Journal Information:
Journal of the American Ceramic Society; (United States), Journal Name: Journal of the American Ceramic Society; (United States) Vol. 77:2; ISSN 0002-7820; ISSN JACTAW
Country of Publication:
United States
Language:
English